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re: Plant Safety question

Posted on 8/31/24 at 2:21 pm to
Posted by GeauxTigers0107
South Louisiana
Member since Oct 2009
10352 posts
Posted on 8/31/24 at 2:21 pm to
quote:

If you are purging lines after use you absolutely cannot use air to do this


He literally never said that's what they were doing.
Posted by noon0707
Member since Sep 2010
272 posts
Posted on 8/31/24 at 2:27 pm to
No he didn’t, it sounds like they just aren’t purging the lines after use. That might be a product quality issue not a safety issue. I just wanted to make sure he understands that clearing the line with air is a bad idea. Maybe he can clarify the situation that is why I said if you are using air to clear the lines.
This post was edited on 8/31/24 at 2:30 pm
Posted by DTRooster
Belle River, La
Member since Dec 2013
8638 posts
Posted on 8/31/24 at 2:39 pm to
Therein lies the confusion. Not sure we know what we’re doing , why we’re doing it or the dangers associated with the how we’re doing it
Posted by GeauxTigers0107
South Louisiana
Member since Oct 2009
10352 posts
Posted on 8/31/24 at 2:41 pm to
quote:

I just wanted to make sure he understands that clearing the line with air is a bad idea


Ok I gotcha.

quote:

Maybe he can clarify the situation that is why I said if you are using air to clear the lines.


They are transferring flammable product via pipeline into tanks at his facility. Also, the plant nitrogen is down. His question is, is that a safety violation to not have nitrogen available in the plant during said transfer.

He needs to read his procedures.
Posted by DTRooster
Belle River, La
Member since Dec 2013
8638 posts
Posted on 8/31/24 at 2:47 pm to
We batch transfer product all the time with no N2 used or needed all the time. The only instances I can see where it could be needed is if it’s to pressurize the feed tank or to clear lines between transfers to avoid cross contamination.
Posted by jamiegla1
Member since Aug 2016
7625 posts
Posted on 8/31/24 at 3:02 pm to
If you need to blow the lines and/or need to pump out of the tank that’s it’s going to, assuming it’s blanketed, don’t do it without nitrogen.

Don’t be the star of the next CSB video
Posted by Nawlens Gator
louisiana
Member since Sep 2005
5915 posts
Posted on 8/31/24 at 3:41 pm to

Are you pumping from one tank to another? Without nitrogen, how will you avoid pulling air into the feed tank and creating a flammable vapor space?

Is the tank you're pumping to pressurized?

What liquid are you pumping?

I'm a Chem E with years of experience at commercial chemical facilities and maybe can be of help.
Posted by Prominentwon
LSU, McNeese St. Fan
Member since Jan 2005
94373 posts
Posted on 8/31/24 at 3:45 pm to
We’re gonna need an update here when you do this.
Posted by RoyalWe
Prairieville, LA
Member since Mar 2018
3778 posts
Posted on 8/31/24 at 3:48 pm to
I'd be more concerned if he was transferring out of a tank and did not have nitrogen available to supply to the vapor space. I'm assuming they would use nitrogen if the material in the tank is flammable. I've seen tanks get sucked in from inadequate nitrogen supply and a failed emergency vacuum vent.
Posted by Miketheseventh
Member since Dec 2017
6544 posts
Posted on 8/31/24 at 3:51 pm to
quote:

That's what I pay union dues

I worked in plants all my working career (34 years) and also paid Union dues for the first 23 years. I never saw anyone get their job back even after arbitration. All that did was prolong the process. I have seen it in both Union jobs and non Union jobs. If they want to get rid of you they will find a way
Posted by LSU0358
Member since Jan 2005
8027 posts
Posted on 8/31/24 at 3:59 pm to
Does the tank in question have a N2 blanket? Does the tank vent to flare? Is the N2 used to keep tank pressure/temp maintained?

Tough to say without knowing unit specifics.
Posted by ChestRockwell
In the heart of horse country
Member since Jul 2021
6155 posts
Posted on 8/31/24 at 7:32 pm to
So to update, we have a hot shot delivering a compressor sometime arriving later tonight. As of now, I shut down the pipeline transfer to the tank farm until the N2 is up and running. Gonna eat, watch football.
Posted by brsa
Baton Rouge, La.
Member since Sep 2007
1171 posts
Posted on 8/31/24 at 8:15 pm to
Good to hear!
Posted by Trevaylin
south texas
Member since Feb 2019
8779 posts
Posted on 8/31/24 at 8:37 pm to
Consider using an inert gas generator to provide purge gas. Commonly used in marine transportation. Basically just hook up your diesel exhaust from your pickup and you are home free. They might even give you a cost reduction award
Posted by DTRooster
Belle River, La
Member since Dec 2013
8638 posts
Posted on 8/31/24 at 8:40 pm to
quote:

So to update, we have a hot shot delivering a compressor sometime arriving later tonight. As of now, I shut down the pipeline transfer to the tank farm until the N2 is up and running. Gonna eat, watch football.
so is your name Karen or you gonna explain what in the process of transferring in a closed system absolutely requires N2 to do it safely. Don’t be a bitch or don’t be a halfwit. Why exactly does it take N2 to do a transfer. I’ve been doing this shite for 25 years and maybe, just maybe, I’ve missed something
Posted by DTRooster
Belle River, La
Member since Dec 2013
8638 posts
Posted on 8/31/24 at 8:47 pm to
“Are you pumping from one tank to another? Without nitrogen, how will you avoid pulling air into the feed tank and creating a flammable vapor space?”


Ever heard of a fuel gas blanket? Tank level drops, controller opens, lets in fuel gas in to control tank pressure. Tank fills and vents to flare recovery. Absolutely zero issues give or take. Who TF are you people talking about shite you barely understand
This post was edited on 8/31/24 at 8:58 pm
Posted by ChestRockwell
In the heart of horse country
Member since Jul 2021
6155 posts
Posted on 8/31/24 at 9:03 pm to
We purge lines with N2. All flammable coatings and resins. How hard is that to explain? Boy, you have real class, asking and using those phrases. I simply asked the forum, especially those who work in a similar environment as mine, for some friendly advice. It was much appreciated. Boy, you must be the biggest douche in the break room and at the company Xmas party with that attitude. Again, thanks to those who respectfully responded.
Posted by DTRooster
Belle River, La
Member since Dec 2013
8638 posts
Posted on 8/31/24 at 9:16 pm to
I don’t deal in respectful, I deal in reality. Explain your process to a point that absolutely needing Nitrogen makes sense and I’ll relent. Other than than that, you need to find a new vocation.
Posted by Gee Grenouille
Bogalusa
Member since Jul 2018
6856 posts
Posted on 8/31/24 at 9:24 pm to
quote:

Who TF are you people talking about shite you barely understand


Coonass plant and offshore baws that think they know everything but have a resting IQ of 83.
Posted by Trout Bandit
Baton Rouge, LA
Member since Dec 2012
14498 posts
Posted on 8/31/24 at 9:27 pm to
You two should just frick and get it over with
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