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Can I cut a hollow core door much shorter?

Posted on 2/20/24 at 10:14 am
Posted by LEASTBAY
Member since Aug 2007
15728 posts
Posted on 2/20/24 at 10:14 am
Need a 30"x54" interior door for a closet that leads to my attic. There is a frame but no door. Cannot find this size anywhere. What happens if I cut alot off an 80" door and somehow seal the bottom with something. It would not be used much.
Posted by JusTrollin
Member since Oct 2016
254 posts
Posted on 2/20/24 at 10:16 am to
Sure, cut it, chisel out the cardboard hollow core crap. Rip a new stile from 2X on a table saw and glue it in.
This post was edited on 2/20/24 at 10:17 am
Posted by King George
Member since Dec 2013
5674 posts
Posted on 2/20/24 at 10:28 am to
quote:

Sure, cut it, chisel out the cardboard hollow core crap. Rip a new stile from 2X on a table saw and glue it in.
Yes, sir. I made a dutch door for my garage entrance just like this.
Posted by Cypressknee
Member since Jul 2017
1422 posts
Posted on 2/20/24 at 10:29 am to
Yes, I’ve done it. As said, rip a piece to fit inside, glue it and shoot it with a few finish nails.
Posted by mdomingue
Lafayette, LA
Member since Nov 2010
38640 posts
Posted on 2/20/24 at 10:29 am to
quote:

Sure, cut it, chisel out the cardboard hollow core crap. Rip a new stile from 2X on a table saw and glue it in.



That works.
Posted by LEASTBAY
Member since Aug 2007
15728 posts
Posted on 2/20/24 at 12:11 pm to
Will give it a try. Will have to try to find a strip for the bottom or cut one by hand. Got rid of my table saw.
Posted by gumbo2176
Member since May 2018
18191 posts
Posted on 2/20/24 at 12:23 pm to
quote:

Got rid of my table saw.




Blasphemy!!!! Never get rid of a tool, especially one that is so handy in a home shop. My table saw is pretty much the backbone of my small woodworking shop at the house.

With the proper accessories and jigs, there is so much a table saw can do.
Posted by eatpie
Kentucky
Member since Aug 2018
1455 posts
Posted on 2/20/24 at 12:35 pm to
As previously suggested, cut the door as needed, remove the stuff inside. But you don't need to find another strip, the one you cut off is already the right size! Simply use a putty knife to remove the this outer wood, knock the pieces off the ends, glue and put back in the new bottom. A couple brads will keep in place while the glue dries.

Done this a few times, works like a charm.
Posted by LEASTBAY
Member since Aug 2007
15728 posts
Posted on 2/20/24 at 1:11 pm to
Will try it.
Posted by keakar
Member since Jan 2017
30152 posts
Posted on 2/20/24 at 1:59 pm to
quote:

Can I cut a hollow core door much shorter?


yes, its easy, but then you need to peel the skin of the door off the cut section and glue it back into the hollow door where you cut it.

its not hard at all, but it takes a little work to do it right
Posted by Ncook
Member since Feb 2019
634 posts
Posted on 2/20/24 at 4:19 pm to
Sho do !!!
Posted by LSUDad
Still on the move
Member since May 2004
60789 posts
Posted on 2/21/24 at 12:47 am to
If in the BTR area, I can get a solid door made, any size. Let me know.
Posted by gumbo2176
Member since May 2018
18191 posts
Posted on 2/21/24 at 5:16 am to
Want to add something NOBODY has mentioned so far.

Before you cut the door, especially if using a circular saw, after you determine how much to cut, pencil in your cut line and use a straight edge to take a utility knife and score that line with at least 2-3 passes to cut into the door surface.

Then when you cut the door, keep the circular saw blade just shy of that line on the waste side to prevent the blade from causing tear-out of the doors finished surface.
This post was edited on 2/21/24 at 5:18 am
Posted by 2 Jugs
Saint Amant
Member since Feb 2018
2158 posts
Posted on 2/21/24 at 6:24 am to
Just to clarify, stiles are vertical and rails are horizontal.



Also, apply painter's tape to the door where you will mark and cut. As stated above, reuse the bottom rail that was cut off.
Posted by idlewatcher
Planet Arium
Member since Jan 2012
87175 posts
Posted on 2/21/24 at 8:14 am to
quote:

Also, apply painter's tape to the door where you will mark and cut


Solid advice, especially if using a circular saw
Posted by num1lsufan
Meraux
Member since Feb 2004
1540 posts
Posted on 2/24/24 at 9:41 pm to
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