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Cutting steel tube

Posted on 1/14/21 at 5:08 pm
Posted by TigerFanatic99
South Bend, Indiana
Member since Jan 2007
27697 posts
Posted on 1/14/21 at 5:08 pm
I bought a power rack but their shipped be the wrong uprights and they are too tall for our basement. Sending them back will be a high pain so I am wondering how hard it would be to cut about 2 inches off of the top of them. Its 4 pieces of 3 inch by 3 inch powder coated 11 gauge square steel tubing. Think like pallet rack uprights.

I don't want to rent or buy a power tool. How difficult will these be to cut by hand with a hacksaw? I do have a sawsall I could try using but I'm concerned about it skittering all over the place before it catches.

I don't know exactly what kind of stell it is, but I can't imagine it's hardened. It's a Titan brand power rack.
This post was edited on 1/14/21 at 5:21 pm
Posted by LSUtigerME
Walker, LA
Member since Oct 2012
3808 posts
Posted on 1/14/21 at 5:26 pm to
Borrow or rent (or buy from Harbor Freight) a portaband and knock it out in 15 minutes.

Or use a cutoff wheel on a grinder.

Hacksaw will be miserable. Sawsall will be pretty difficult as well. Both are capable though. Just work smarter, not harder. Get the right tools.
Posted by 23
Luling, LA
Member since Apr 2013
199 posts
Posted on 1/14/21 at 5:26 pm to
I’ve used a grinder with a cut off wheel in the past and it’s worked great. I actually ordered some uprights from Titan that were delivered this week. They’re too tall so I was going to cut them down hopefully this weekend.
Posted by TU Rob
Birmingham
Member since Nov 2008
12755 posts
Posted on 1/14/21 at 6:43 pm to
Sawzall with a fresh metal blade will do it. Might take a little longer but try to score a straight line with just the blade first then turn the sawzall on.
Posted by Cracker
in a box
Member since Nov 2009
17760 posts
Posted on 1/14/21 at 7:43 pm to
Angle grinder few cutoff disks
eye ear protection
Posted by BiggerBear
Redbone Country
Member since Sep 2011
2924 posts
Posted on 1/14/21 at 7:57 pm to
Hacksaw will work fine. Are you sure it's 11ga. that's pretty heavy. Start on a corner.
Posted by mohalk
Member since Feb 2009
371 posts
Posted on 1/14/21 at 9:35 pm to
A hacksaw will be an excellent 1st workout.
Posted by Stexas
SWLA
Member since May 2013
6030 posts
Posted on 1/14/21 at 9:42 pm to
If you were closer I’d lend you a portaband or a grinder... but you have a basement so I know you aren’t near me.
Posted by WhiteMandingo
Member since Jan 2016
5642 posts
Posted on 1/14/21 at 11:34 pm to
Portaband and be done with it.
Posted by onelochevy
Slidell, LA
Member since Jan 2011
16569 posts
Posted on 1/15/21 at 6:39 am to
I'd spend 20 bucks at harbor freight for an angle grinder and a few cutoff wheels before I went at it with a hacksaw
Posted by Boudreaux35
BR
Member since Sep 2007
21578 posts
Posted on 1/15/21 at 9:37 am to
If you use a hacksaw, you're gonna end up with one arm a lot bigger than the other! :)

Grinder with the proper blade is probably your cheapest route.
Posted by Macfly
BR & DS
Member since Jan 2016
8138 posts
Posted on 1/15/21 at 1:15 pm to
If you don't want to rent or buy as you stated, a small machine shop can knock it out for you.
I had 6 hardened seat belt brackets drilled out for $35 about 1 year ago here in LA.
This post was edited on 1/15/21 at 1:16 pm
Posted by diat150
Louisiana
Member since Jun 2005
43672 posts
Posted on 1/15/21 at 7:52 pm to
Sawzall should handle that with no problem.
Posted by TigerFanatic99
South Bend, Indiana
Member since Jan 2007
27697 posts
Posted on 1/15/21 at 8:30 pm to
I decided to go ahead and get an angle grinder from Lowes and give it a shot. I'm most concerned with skittering the grinder around on it because shockingly enough the finish is relatively good quality. I'm going to put down a few layers of masking tape down against the cut line to try to prevent that. See if I can do this without losing a limb. I just need to take off about an inch and a quarter off the end of each post.
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