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Question for Refining Baws

Posted on 1/8/26 at 9:58 pm
Posted by RanchoLaPuerto
Jena
Member since Aug 2023
1921 posts
Posted on 1/8/26 at 9:58 pm
I’ve been told that running straight shale oil through US refineries causes problems.

Is this true?

Physically and chemically, what does it do?
Posted by fightin tigers
Downtown Prairieville
Member since Mar 2008
76722 posts
Posted on 1/8/26 at 10:02 pm to
Very few exist, none currently in the US. It is possible though. Just doesn't make financial sense.unless you are going to drop it down in the middle of some shale deposits.
This post was edited on 1/8/26 at 10:03 pm
Posted by LSU0358
Member since Jan 2005
8116 posts
Posted on 1/8/26 at 10:03 pm to
All crudes aren’t the same. Last big money spent in refineries in US was 2003 to 2007 period and those dollars were spent to process heavier crudes than US shale. The light shale crude has to much hexane to naphtha range material and it overwhelms crude units.
Posted by RoyalWe
Prairieville, LA
Member since Mar 2018
4389 posts
Posted on 1/8/26 at 10:16 pm to
Most US refineries are coking refineries. They need heavy vacuum resid and long-chain hydrocarbons. Straight shale produces little to no resid and leaves cokers underloaded or idle. That's a problem when billions were spent to install those units.

Atmospheric distillation columns are tuned to expected cut volumes. Straight shale causes excess naphtha (lights), reduced gas oil, poor fractionation efficiency, and bottlenecks in stabilizers and reformers. You can run it, but yields go to shite.

Shale oil also impacts storage tank flashing (higher vapor pressure), pipeline spec violations, etc. unless you stabilize or blend.
Posted by Monday
Prairieville
Member since Mar 2013
5145 posts
Posted on 1/8/26 at 10:34 pm to
God damn science class in here.
Posted by RoyalWe
Prairieville, LA
Member since Mar 2018
4389 posts
Posted on 1/8/26 at 10:40 pm to
quote:


God damn science class in here.
Retired engineer who also has the internet. ;-)
Posted by BMax12
Covington
Member since Feb 2013
221 posts
Posted on 1/9/26 at 6:03 am to
Ill go ask Mandingo
Posted by ragincajun03
Member since Nov 2007
27919 posts
Posted on 1/9/26 at 6:05 am to
quote:

God damn science class in here.




That’s how I feel at work sometimes. Gotta stop the engineers every now and then and say, “Just tell me where you need the pipeline to start and where you want it to end, and any stations or sites you need along the way”.
Posted by Penrod
Member since Jan 2011
52953 posts
Posted on 1/9/26 at 6:24 am to
quote:

That’s how I feel at work sometimes. Gotta stop the engineers every now and then and say, “Just tell me where you need the pipeline to start and where you want it to end, and any stations or sites you need along the way”.

I’m a retired engineer who spent his career doing industrial design and projects. I love a sign I saw decades ago that said, “There comes a time in every project when you need to shoot the engineers.” There is some wisdom in that.
Posted by ragincajun03
Member since Nov 2007
27919 posts
Posted on 1/9/26 at 6:55 am to
quote:

“There comes a time in every project when you need to shoot the engineers.” There is some wisdom in that.


I shouldn’t laugh at that…being I have a kid who’s graduating in engineering this Spring.
Posted by Cash
Vail
Member since Feb 2005
37615 posts
Posted on 1/9/26 at 10:55 am to
quote:

I’m a retired engineer who spent his career doing industrial design and projects. I love a sign I saw decades ago that said, “There comes a time in every project when you need to shoot the engineers.” There is some wisdom in that.


Engineer right here, but I'm more of a close enough engineer. We can engineer the dooms day, but it will cost you.
Posted by csorre1
Member since Apr 2010
7050 posts
Posted on 1/9/26 at 10:59 am to
quote:

“There comes a time in every project when you need to shoot the engineers.”


As a former process controls engineer, this is true. We tend to get a bit carried away.
Posted by jbgleason
Bailed out of BTR to God's Country
Member since Mar 2012
19893 posts
Posted on 1/9/26 at 11:01 am to
Have a ME in the family. Someone will ask him a potentially technical question and he will start a 75 minute dissertation if you don't stop him.

As we say: "Ask him the time and he will explain how a watch works."
Posted by Zappas Stache
Utility Muffin Research Kitchen
Member since Apr 2009
42582 posts
Posted on 1/9/26 at 11:28 am to
So who is refining all this shale crude?
Posted by deltaland
Member since Mar 2011
101114 posts
Posted on 1/9/26 at 12:15 pm to
quote:

Engineer right here, but I'm more of a close enough engineer.


I have a master degree in Afro engineering
Posted by RanchoLaPuerto
Jena
Member since Aug 2023
1921 posts
Posted on 1/9/26 at 12:47 pm to
From what I know:

Refiners that cannot handle it straight (about 70%) blend it with very heavy crude. The rest is exported.
Posted by fightin tigers
Downtown Prairieville
Member since Mar 2008
76722 posts
Posted on 1/9/26 at 1:23 pm to
quote:

So who is refining all this shale crude?


Almost all refineries are. Virtually every refinery can run shale, just at reduced amounts (less than 100%).

Depending on the source of the shale nothing has to be done and it is shipped just like any other crude. Some shale needs the light ends stripped before going in a pipeline or railcar. Then the stripped material is through more of a gas plant type refinery.
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