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Most abrasive sanding option for fiberglass?

Posted on 9/22/26 at 9:08 am
Posted by baldona
Florida
Member since Feb 2016
24531 posts
Posted on 9/22/26 at 9:08 am
I'm grinding down some gelcoat and topside paint on my boat to update my livewell and bench area, and my 4.5" grinder with a 40 grit is just slower than I'd like. I'm trying to get down to bare fiberglass to re do it right on an area that's probably 10-15 sq ft or so. Is there a more abrasive option? I have a belt sander, I haven't tried that, but I assumed the grinder would be better?

I'm thinking some sort of metal or ceramic idk?
This post was edited on 9/22/26 at 9:09 am
Posted by jpainter6174
Boss city
Member since Feb 2014
6846 posts
Posted on 9/22/26 at 9:17 am to
Get a flapper wheel or Diamond Disc, the Diamond disc will probably eat a lot faster then you would probably want to..
Posted by glassman
Next to the beer taps at Finn's
Member since Oct 2008
118712 posts
Posted on 9/22/26 at 9:18 am to
Try and find some Sprira Cut ceramic 4.5" x 16 grit. Those things are badass.

ETA: your grinder needs to do at least 2,500 rpms
This post was edited on 9/22/26 at 9:32 am
Posted by Turnblad85
Member since Sep 2022
6156 posts
Posted on 9/22/26 at 9:18 am to
quote:

4.5" grinder with a 40 grit is just slower


Jeez, I've never messed with gelcoat before but 40grit on a grinder will usually eat anything.

Make sure you're using fresh discs is all I got. Maybe drop down to 24gt
Posted by snapper26
Member since Nov 2015
564 posts
Posted on 9/22/26 at 9:57 am to
flapper wheel.

Only issue is if you have some sort of glue or sealant to eat though.
Posted by baldona
Florida
Member since Feb 2016
24531 posts
Posted on 9/22/26 at 9:57 am to
quote:

Jeez, I've never messed with gelcoat before but 40grit on a grinder will usually eat anything.


40 works fine, but its a decent sized area and I'd rather over grind and fill back in with resin than the amount of time its taken to sand it down. Sanding/ grinding just sucks...I have some other projects in mind so I'm just trying to minimize the demo time.
Posted by cgrand
HAMMOND
Member since Oct 2009
51311 posts
Posted on 9/22/26 at 9:58 am to
quote:

Get a flapper wheel
this
fast and easy with good control (no gouging). All I use
Posted by baldona
Florida
Member since Feb 2016
24531 posts
Posted on 9/22/26 at 10:15 am to
quote:


flapper wheel.


On what? I've used these for certain things, most grinding something specific down smaller. I need to sand at least 10 square feet. A flapper on a drill?
Posted by cgrand
HAMMOND
Member since Oct 2009
51311 posts
Posted on 9/22/26 at 10:24 am to
on a grinder
Posted by Sparty3131
Baton Rouge
Member since Feb 2019
1025 posts
Posted on 9/22/26 at 10:36 am to
I refinished a canoe and had to tak a lot of it to fiberglass getting rid of multiple layers of paint. I used the flapper disc with sandpapper on a drill and clean and strip discs on a drill. The ones that look like a really hard black/red sponge.
Posted by KemoSabe65
70605
Member since Mar 2018
7687 posts
Posted on 9/22/26 at 10:54 am to
Makes me itch reading your post
Posted by bbvdd
Memphis, TN
Member since Jun 2009
29113 posts
Posted on 9/22/26 at 10:56 am to
[quote]Get a flapper wheel [/quote

I use 120 grit flapper wheels to sharpen the blades on my bush hog. Easier to control than a grinding wheel and still aggressive enough to be pretty quick.
Posted by Shexter
Prairieville
Member since Feb 2014
22022 posts
Posted on 9/22/26 at 1:11 pm to
quote:

4.5" grinder


That's 99% of your problem. Get a 7" and add a flapper wheel to cover more area faster
Posted by baldona
Florida
Member since Feb 2016
24531 posts
Posted on 9/22/26 at 8:15 pm to
quote:

That's 99% of your problem. Get a 7" and add a flapper wheel to cover more area faster


Ha could be. It’s inside of a livewell and some other areas of a bench, the 7” kinda scares me unless I really need it. lol. That thing is serious
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