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Second Toyota engine recall delayed because company doesn’t have a fix for problem

Posted on 5/11/26 at 6:24 pm
Posted by weagle1999
Member since May 2025
2890 posts
Posted on 5/11/26 at 6:24 pm
Affects Tundra, Lexus LX & GX.

——-

Next, another recall was issued that expanded the first recall to include 2024 model year Toyota Tundra and Lexus GX 550 vehicles.

The problem stems from a faulty production process that leaves machining debris inside the engine. This debris may prevent the vehicle’s crankshaft from rotating while running. The debris build-up, according to Toyota, can cause the main bearing to fail, and the vehicle may stop while driving, increasing the risk of a crash,


As part of the first recall in 2024, dealers were instructed to replace the engine assembly; however, that failed to adequately resolve the problem according to NHTSA.gov documents from Toyota. Compounding the problem of not having an actual remedy for the problem, Toyota is unable to provide an accurate estimate of just how many of the vehicles with the specific engine may actually be affected.

LINK


Posted by RummelTiger
Official TD Sauces Club Member
Member since Aug 2004
93607 posts
Posted on 5/11/26 at 6:28 pm to
Woof...I expect better from the Japanese.
Posted by SlowFlowPro
With populists, expect populism
Member since Jan 2004
476375 posts
Posted on 5/11/26 at 6:29 pm to
quote:

I expect better from the Japanese.


Toyota isn't built for this new regulatory environment and they're out of their historic element when it comes to engines.

Just look at many of their larger bulletproof engine offerings, which were trustworthy, simple to work on, and drank gas.
Posted by TDsngumbo
Member since Oct 2011
50647 posts
Posted on 5/11/26 at 6:30 pm to
I just bought a 2021 Tundra a month and a half ago, and it took me forever to find one with decent mileage at a decently fair price because people were scooping them up left and right.
Posted by Z Cavaricci
Member since Jun 2020
2043 posts
Posted on 5/11/26 at 6:31 pm to
quote:

Woof...I expect better from the Japanese.


ISWYDT
Posted by Beessnax
Member since Nov 2015
11105 posts
Posted on 5/11/26 at 6:32 pm to
Quality really went to hell after the pandemic. I am afraid to buy something newer for that reason
Posted by Teddy Ruxpin
Member since Oct 2006
40856 posts
Posted on 5/11/26 at 6:33 pm to
Google Gemini said the following on engine specific recalls since 2020. I could try to drill it down to severity/catastrophic I suppose.

Ford: 58
Hyundai and Kia: 44 (I sorta know why they are grouped but OK)
Stellantis: 31
GM: 27
VW: 19
Toyota Lexus: 12
BMW: 10
Mercedes: 9
This post was edited on 5/11/26 at 6:37 pm
Posted by BHM
Member since Jun 2012
4004 posts
Posted on 5/11/26 at 6:34 pm to
So they are replacing engines with machining debris left in the engine with new engines with machining debris in the engine. And they don't have a fix?

I am not the brightest person but it seems like the fix is pretty simple.
Posted by weagle1999
Member since May 2025
2890 posts
Posted on 5/11/26 at 6:35 pm to
I think they are trying to not replace the engines
Posted by fr33manator
Baton Rouge
Member since Oct 2010
134590 posts
Posted on 5/11/26 at 6:36 pm to
What are the actual recalls on though?

We talking a software update? Total engine replacement? I'd like to see the details
Posted by Teddy Ruxpin
Member since Oct 2006
40856 posts
Posted on 5/11/26 at 6:41 pm to
You're in luck. I asked again about full engine replacement recalls. Obviously you have to keep asking about # of vehicles at issue and stuff like that to get full context.

Hyundai and Kia: 12
Toyota Lexus: 3 (I think all of these from the machine debris frick up since 2024)
Ford: 3
GM: 2
Honda and Acura: 1
VW: 1

Take it with a grain of salt on numbers since AI has its issues.
This post was edited on 5/11/26 at 6:42 pm
Posted by Pezzo
Member since Aug 2020
3000 posts
Posted on 5/11/26 at 6:43 pm to
quote:

The problem stems from a faulty production process that leaves machining debris inside the engine. This debris may prevent the vehicle’s crankshaft from rotating while running


From what I’ve read and saw on the internet, the gear heads are calling BS on this. It’s not machining debris, it’s a faulty design and use of the wrong oil. A thicker oil can remedy the problem.

This post was edited on 5/11/26 at 6:48 pm
Posted by Teddy Ruxpin
Member since Oct 2006
40856 posts
Posted on 5/11/26 at 6:50 pm to
quote:

From what I’ve read and saw on the internet, the gear heads are calling BS on this. It’s not machining debris, it’s a faulty design and use of the wrong oil. A thicker oil can remedy the problem.



I'd have to watch it, but as a mechanical idiot, could you consider something that can be easily fixed with a heavier oil a "design flaw?"

If you update the manual and people use the "correct" oil and the problem is "solved," it doesn't seem like a design issue but again, I'm an idiot.
Posted by weagle1999
Member since May 2025
2890 posts
Posted on 5/11/26 at 6:52 pm to
The lighter oils are used to help with fuel economy and to meet targets.

Most modern engines can’t work properly with heavier oil.
This post was edited on 5/11/26 at 6:53 pm
Posted by Motorboat
At the camp
Member since Oct 2007
24159 posts
Posted on 5/11/26 at 6:54 pm to
I can’t find a decent pre- recall lx. Currently driving the GX with 35k with zero engine issues.

I want a larger vehicle so about the buy a post recall LX and hope Toyota addresses the issue when the time comes. I refuse to buy ford or gm.
Posted by weagle1999
Member since May 2025
2890 posts
Posted on 5/11/26 at 6:56 pm to
One can’t help but wonder if we are really ‘helping the environment’ with these more ‘fuel efficient’ engines if they don’t last and we have increased the waste streams and replacement part production.
Posted by wileyjones
Member since May 2014
2720 posts
Posted on 5/11/26 at 6:58 pm to
for the love of God, bring back the 5.7 V8

hopefully my sequoia lasts until they put it back in the landcruiser
Posted by TheRealTigerHorn
Member since Jun 2023
380 posts
Posted on 5/11/26 at 7:01 pm to
quote:

From what I’ve read and saw on the internet, the gear heads are calling BS on this. It’s not machining debris, it’s a faulty design and use of the wrong oil. A thicker oil can remedy the problem.



Speaking as an actual retired auto industry powertrain engineer who's forgotten more than these "internet gear heads" collectively know, there is no such thing as a "thicker oil" fixing catastrophic main bearing failure simply through film strength/thickness. It's BS.

What a thicker oil CAN change though is how an electro hydraulic VVT system advances and retards the cam at operational envelope extremes. If they are letting combustion pressures get so high at the extremes that they are hammering the crap out of the bearings, then a "thicker" oil MIGHT be enough to cover up a design flaw by cutting the extremes off the retard/advance curves. I doubt that is the case here though.
Posted by jaytothen
Member since Jan 2020
8677 posts
Posted on 5/11/26 at 7:03 pm to
quote:

We talking a software update?


Don't think a software update can take machining debris out the engine baw.
Posted by billjamin
Houston
Member since Jun 2019
18015 posts
Posted on 5/11/26 at 7:06 pm to
I’m just waiting until my LX gets caught up in it. I know it’s coming.
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