Started By
Message

re: Electricians of OT - options for installing a dedicated 60A 220V circuit...

Posted on 11/10/25 at 11:26 am to
Posted by LSUtoBOOT
Member since Aug 2012
18894 posts
Posted on 11/10/25 at 11:26 am to
Posted by AwgustaDawg
CSRA
Member since Jan 2023
13095 posts
Posted on 11/10/25 at 11:29 am to
Can't see the picture but what kind of demand do the existing circuits have? If they are in a garage and an addition it may be full of 15 and 20 amp circuits that have almost no load on them....convenience outlets and lighting. If that's the case and the panel is not so old that you can't buy piggy back breakers for it you can replace 6 standard breakers with 3 piggy backs freeing up 3 full sized slot, 2 of which can accommodate a full size 2 pole breaker. If that panel is feeding cooking equipment and the like you may have to upgrade that circuit to a 200 amp subpanel. Most people get confused over this...most 225 amp single phase panels can accommodate 30 - 42 single pole breakers. At 15 amps each that would be 450 to 630 amps....but they are limited to 80% so it would be 360 and 504 or so....but thats not correct either....most of those circuits will only have a few amps on them at any given time...the demand factor...thats why you can have 42 20 amp single pole breakers fed from a 225 amp panel....even with the AC and drier and oven and water heater all coming on at the exact same moment you'd have about 100 amps of demand per phase...if you have the space for piggy back breakers you should be good. If you can't piggy back feed another 100 amp 12 circuit subpanel, refeed the 2 single pole breakers from the existing subpanel and the 60 amp 2 pole circuit and get on with life....any electrician can tell, you in a few minutes what has to be done but most likely the panel in the garage is more than sufficient.
Posted by AwgustaDawg
CSRA
Member since Jan 2023
13095 posts
Posted on 11/10/25 at 11:31 am to
quote:

Ok, so I wondered that myself. The "main" switch is a double lever with 100 marked on each. I'm to ignorant to know if that means 100 x 2 = 200 (that's what I was thinking) or if its just a 100A circuit that has two levers.

I'm not under any circumstances doing any of this work myself, lol


The main in the subpanel or the main panel? If the main in the main panel is 100 amp you are already undersized so thats probably not the case. If the subpanel is fed with a 100 amp circuit and there are no heavy loads on continuously fed from the subpanel its unlikely that adding a 60 amp load would tax it....most likely all that is fed from the subpanel is convenience outlets and lights.
Posted by OceanMan
Member since Mar 2010
22474 posts
Posted on 11/10/25 at 11:53 am to
So wait, you don’t have an EV yet either?

Depending on model, some only take a max of 32 amps (would need a 40a breaker). The bigger the breaker, the more expensive the copper, also harder to run.

Ours is a third car, but I get by just fine on home charging on 110v. I live close to a supercharger as well. There are some level 2s around town that are free but that’s not a great solution for most situations.

But do some searches, there are good options that don’t require as much panel work - particularly if max panel demand is an issue.
Posted by kengel2
Team Gun
Member since Mar 2004
33400 posts
Posted on 11/10/25 at 1:08 pm to
quote:

Sure, sounds simple enough. But, once you have to file the permits, you will now have to do install the new panel up to current codes. With arc fault, GFCI and surge protection requirements changing since the last panel install, you could be looking at $5-10k for the upgrade.


It could, but all that could also not be required even with a permit.
Posted by kengel2
Team Gun
Member since Mar 2004
33400 posts
Posted on 11/10/25 at 1:09 pm to
quote:

It is unlikely the house only has a 100A service because the panel shown is a second panel added with an expansion/reno. I would bet the meter/pan is on the outside wall opposite the older panel. The service would likely have been replaced with a 200A (or larger)service if the house originally only had a 100A service.


Yes, you are right.
Posted by BigPapiDoesItAgain
Amérique du Nord
Member since Nov 2009
3383 posts
Posted on 11/10/25 at 1:23 pm to
Ok, I'm obviously not well educated on this topic, but here is what I have outside on the side of the original dwelling - that breaker at the top is labeled 200A:


Here is the panel that runs most of the "old house" - the existing dwelling when I moved in, again top breaker on this panel labeled 200A:


And here is the panel that is in the garage where the power in the rest of the addition and the garage goes through - as noted before the breaker at the top is labled 100A


I have the electrician we use coming out this week to look at it and tell me what I'm gonna need. Just curious myself to help me understand when he's telling me what It will take.

There are empty slots on the "old house" panel and its a longer run, but that panel is accessable under the house to the back wall of the garage.
Posted by AwgustaDawg
CSRA
Member since Jan 2023
13095 posts
Posted on 11/10/25 at 2:47 pm to
quote:


Ok, I'm obviously not well educated on this topic, but here is what I have outside on the side of the original dwelling - that breaker at the top is labeled 200A:


Here is the panel that runs most of the "old house" - the existing dwelling when I moved in, again top breaker on this panel labeled 200A:


And here is the panel that is in the garage where the power in the rest of the addition and the garage goes through - as noted before the breaker at the top is labled 100A


I have the electrician we use coming out this week to look at it and tell me what I'm gonna need. Just curious myself to help me understand when he's telling me what It will take.

There are empty slots on the "old house" panel and its a longer run, but that panel is accessable under the house to the back wall of the garage.


There is a pretty good chance that there isn't much demand on the circuits fed from the garage....it's not too much work for an electrician to determine this, if it is convenience outlets and lights it would take a BUNCH of stuff being used simultaneously to prevent your feeding a 60 amp 2 pole 240 volt load from that panel. If there is a hot tub or electric heating or cooking appliances fed from there it probably won't work but if it is all single pole 15 and 20 amp breakers there probably isn't much load on the feeder. It will also depend on what size the conductors are....just because its feeding a 100 amp panel there is nothing to say it is not fused at 30 amps somewhere and fed with #10 wire....that would prevent your using that panel. Depending on when it was installed it will either be #3 0r #4 copper or #1 or #2 Aluminum. Depending on the length from of the feeder to the subpanel..if its more than about 100 feet you may have a voltage drop problem feeding a 60 amp load. Generally speaking though if it is less than 100 feet and is a conductor capable of being fused at 100 amps and the only load its currently feeding is outlets and lights you should be fine feeding it from there. There is a very good chance if it is just outlets and lights each circuit may not have more than an amp or so of load at any given time.

If you have space anywhere in any of the panels in the house and the demand load (loads that are likely to be called for simultaneously) like heating and cooking equipment you may have issues feeding another 60 amp load from anywhere. A 60 amp breaker and circuit is designed for about a 48 amp continuous load. Unless you have something like electric strip heat or an on demand electric water heater that would be the largest typical continuous load in a typical house. There is a demand factor involved (not everything being used simultaneously) but in single family dwellings it is not as "lenient" as it is in multifamily dwellings. In essence if the charger requires a 60 amp 240 volt load that is a significant load on a 225 amp single phase service and may require you to upgrade to a 300 or 400 amp service...if it does and you do it upgrade to 400 amp. There won't be a lot of price difference. From the description it sounds like you may be close to maxed out...you have a 200 amp main and a 200 and a 100 amp subpanel. Somewhere in that mix you most like have a stove and cooktop, a couple of heat pumps, a clothes drier, a water heater and possible some back up strip heat. Not including required kitchen convenience outlets and microwave / refrgerator etc. If you have natural gas cooking and heating you have plenty of power but if you are total electric adding a 60 amp circuit may be too much with a 200 amp panel. Most residential 200 amp services today are actually 225 amp because of the number of required outlets and adding another 60 amp circuit would be a lot to ask of a 225 amp service that has been built in the last 20 years or so. I assume that when it is charging it will be pulling somewhere in the neighborhood of 40 amps and bumping up higher at times...thats like adding another oven and microwave runnning all burners and the microwave simultaneously....that would tax most 225 amp services.
Posted by AwgustaDawg
CSRA
Member since Jan 2023
13095 posts
Posted on 11/10/25 at 2:49 pm to
quote:

Some of those breakers for lighting are overkill for today's LED and florescent lamps, but the potential loads from the ACs and heaters tip the scale.


This is true....lighting loads on residential services are way under what they were when incandescent lamps were the norm.
Posted by AwgustaDawg
CSRA
Member since Jan 2023
13095 posts
Posted on 11/10/25 at 2:52 pm to
quote:


Kudos for having a marked panel.
I've bought 3 "used" houses in my lifetime and none of the panels ever had any identification as to what breaker went to what.
Frustrating.


Amen. I have owned a bunch of houses and have been a licensed electrical contractor in 7 states for the last 32 years and I don't know that I have ever had a labeled panel LOL...but it is an excellent idea. Especially with the preponderance of back feeding "undersized" generators....
Posted by AwgustaDawg
CSRA
Member since Jan 2023
13095 posts
Posted on 11/10/25 at 2:58 pm to
quote:

Smart home panel + appropriate battery and the EV charger from EcoFlow. Can also so as partial home backup.


I am designing our retirement home and the main house will have about 100 square feet of roof facing south and my shop / boat shed and timber framed camper shed will all have almost that much roof....I am integrating exactly this system into that design. It is going to cost about $10K but should pay for itself in 36 months. That's me doing the work. it'd be about 5 years if I paid a contractor to do it. That's also without any backward metering which the Southern Company doesn't do. If they did, as required by law, the payback would be about 18 months and every house in Georgia would be covered in the unsightly things....
Posted by AwgustaDawg
CSRA
Member since Jan 2023
13095 posts
Posted on 11/10/25 at 3:01 pm to
quote:

Well depending on what electrical upgrades the OP needs it might not be a bad idea with gas at 2.30 a gallon.

An electrician could run you 2 grand or more and then you may have some sheet rock work to patch any holes. Definitely will eat into any “savings potential” an EV may have over a traditional ICE car.

Don’t forget any permits you might need for electrical work depending on your jurisdiction. Some may come and pass easily while some maybe officer hardass and look for anything wrong.


This is not an baseless idea. If a homeowner is adding a 60 amp load to a total electric house with a 225 amp service its probably going to require updatiing the service to at least 300 amps which means pulling the meter which means pulling a permit which can mean bringing the house up to ALL building codes, not just electrical codes, depending on the AHJ. It is illegal in most of Georgia now to replace a water heater in an existing home without a permit...and insane money grab but it's the law.
Posted by Btrtigerfan
Disgruntled employee
Member since Dec 2007
23293 posts
Posted on 11/10/25 at 6:51 pm to
quote:

Not so fast....15A breaker labeled water heater....


Igniter circuit for gas water heater?
Posted by Lonnie Utah
Utah!
Member since Jul 2012
31568 posts
Posted on 11/10/25 at 7:24 pm to
quote:

Amen. I have owned a bunch of houses and have been a licensed electrical contractor in 7 states for the last 32 years and I don't know that I have ever had a labeled panel LOL...but it is an excellent idea. Especially with the preponderance of back feeding "undersized" generators....


We did a bit of a remodel in our house a couple of years ago. When we did, I made up a new panel labeling diagram due to a bunch of stuff changing in the panel. Here's what's printed out and on our panel. Every circuit is numbered and coordinated with the amperage of the circuit. It's even color coded based upon what the circuit powers (Yellow lights, red outlets, green/blue GFCI).



Our electrician loves it when he comes over.

Oh, and my wife recently bought a plug in hybrid (Mazada CX-90). It has a limited EV range (25 miles) and can be charged with a charger that plugs into a regular wall outlet. I pulled an additional outlet to plug it in. No electrician needed. She's not bought gas for it in over a month and still has roughly 3/4 a tank.
This post was edited on 11/10/25 at 7:32 pm
Posted by Clames
Member since Oct 2010
18731 posts
Posted on 11/10/25 at 7:49 pm to
quote:

You really don’t need 60amps, but you will need 240v for anything above 10m/hr charge.




He actually might as EV chargers pull power for longer periods than typical appliance on a NEMA 14-50 receptical and if he wants to charge at the max rate. That's why EV 14-50 are built differently and cost quite a bit more than the typical 14-50 you might have for a range or double oven. Before others caught up, Hubbell 9450 recepticals were going for $100+ as they were the only "heavy duty" 14-50 option.
Posted by Obtuse1
Westside Bodymore Yo
Member since Sep 2016
29868 posts
Posted on 11/10/25 at 9:06 pm to
quote:

He actually might as EV chargers pull power for longer periods than typical appliance on a NEMA 14-50 receptical and if he wants to charge at the max rate. That's why EV 14-50 are built differently and cost quite a bit more than the typical 14-50 you might have for a range or double oven. Before others caught up, Hubbell 9450 recepticals were going for $100+ as they were the only "heavy duty" 14-50 option.


Having never dealt with an EV charger wiring, isn't it possible to just hardwire them and avoid the plug?

The other issue is he wants a 11.5kw charger by NEC it has to be a 60A circuit. 11,500W/240V=48A 48Ax1.25=60A due to the charger being considered a continuous load device.

I am going to tap out of this since it is all theoretical , evidenced by the fact the posts from people that know a bit about residential wiring read like a long logic decision tree: if this then this, if that then that. This is a relatively complex electrical system for a single family dwelling due to the addition and we have no idea what cables are in the walls and how everything is tied in. Hell, we don't even know the size of the service to the house or even the AHJ!

I think there is a non-zero chance the panel in the garage can be used if it can in fact take a 125A main breaker as someone suggested AND the ampacity of the wire used to supply it is high enough AND where it is tied in can handle the extra 25A.

The reality is an electrician is likely not going to take the time to figure out all of this for a bid. They are simply going to figure the cost of a 60A circuit on a home run to the place that is clear they can steal the current from which is likely not the cheapest way it can be done. Then again they might eyeball that 100A protected panel and toss in some tandem breakers on the 120V circuits and throw the 60A circuit in. That might work or it might be crazy I can't do the math without more info most of which the OP can't provide. I would stress getting more than one quote though and with a good understanding of what each one's scope of the job is.


Good luck BP! Update us after your consult if you have the time, I am curious what your electricians approach is.
Posted by CHEDBALLZ
South Central LA
Member since Dec 2009
23035 posts
Posted on 11/10/25 at 10:16 pm to
On the 2nd picture you have empty breakers. Cheapest way would be for your electrician to run a wire from that panel to another subpanel in your garage where you can feed you charger.

I just went through the same thing, except mine was for a welding machine.
Posted by Napoleon
Kenna
Member since Dec 2007
72947 posts
Posted on 11/10/25 at 10:25 pm to
What if you replaced some breakers with slim line breakers? They are half the width. That's what i did. But i have GE and it looks like you have square d.
Posted by Obtuse1
Westside Bodymore Yo
Member since Sep 2016
29868 posts
Posted on 11/10/25 at 10:48 pm to
quote:


On the 2nd picture you have empty breakers. Cheapest way would be for your electrician to run a wire from that panel to another subpanel in your garage where you can feed you charger.


Space on the panels is irrelevant since even on the garage panel that is full currently all you have to do is replace 4 of the 120v breakers with 2 tandem breakers which opens enough space for the 240v breaker. Given the location that would be a LOT cheaper than pulling from the indoor panel.

THE question is where in his system does he have the code acceptable ability to add 60A of draw. If there is more than one place then which is the cheapest. We don't even know if his SEC has the code allowable ampacity to add the extra draw.
Posted by LSU03
Tiger Mecca (aka Baton Rouge)
Member since Dec 2003
555 posts
Posted on 11/11/25 at 12:39 am to
This is the correct answer. If you have Entergy I think they will even give you a $300 credit for installing a new meter with your new box.
first pageprev pagePage 3 of 5Next pagelast page

Back to top
logoFollow TigerDroppings for LSU Football News
Follow us on X, Facebook and Instagram to get the latest updates on LSU Football and Recruiting.

FacebookXInstagram