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High end offset smoker build

Posted on 10/11/22 at 9:49 pm
Posted by Jack Ruby
Member since Apr 2014
22792 posts
Posted on 10/11/22 at 9:49 pm
Gone down the offset smoker rabbit hole, and alas, the project I will probably soon regret has begun.

Acuired an old 94-gallon air tank (24x48 dimensions, the perfect size for a home high end offset), and have now begun the process.

All I know is, these things retail for about $3K-$5K...and there's simply no way in hell any Southern-raised former poor boy will pay that amount for something he can build himself. My welding sucks, but it didn't cost a dime and so do most of the materials. I figure I'll have about $500 in it when it's all said and done.

How it started:




How it's going:








Hopefully how it finishes;



Still a long way to go, but progress is being made, slowly but surely
This post was edited on 10/11/22 at 10:56 pm
Posted by GREENHEAD22
Member since Nov 2009
19609 posts
Posted on 10/11/22 at 10:16 pm to
I was looking hard at getting the Old Country Brazo and moding it out. Got a buddy deal on a Lifetime so have it whenever we finally figure out where we will live for more than a year.
Posted by texag7
College Station
Member since Apr 2014
37539 posts
Posted on 10/11/22 at 11:01 pm to
Looks good. Yeah those heavy Milscale type smokers are big $
Posted by Jack Ruby
Member since Apr 2014
22792 posts
Posted on 10/11/22 at 11:10 pm to
This tank is probably 3/16, which is more than thick enough, but those Millscale and Franklin and Fat Stack and Workhorse, etc, type cookers are 1/4 and sometimes 3/8.

Thats just insane weight (around 600-800lbs) but the heat retention is incredible.

They're all badass cookers, though.



This post was edited on 10/11/22 at 11:26 pm
Posted by dtett
Jiggacity
Member since Oct 2018
511 posts
Posted on 10/12/22 at 7:19 am to
Nice. I have a 6' piece of 30" standard wall pipe I plan on doing something with. Currently fighting myself trying to get over these ridiculous steel prices.
Posted by GREENHEAD22
Member since Nov 2009
19609 posts
Posted on 10/12/22 at 8:13 am to
I went down the rabbit hole awhile back. The conclusion I came away with was unless you are building it yourself. The most cost effective option by far was the Brazos and doing mods to it. All of the mods are cheap and easy except if you get the stack permanently lengthened by welding.
This post was edited on 10/12/22 at 9:47 am
Posted by ElDawgHawg
L.A. (lower Arkansas)
Member since Nov 2012
2983 posts
Posted on 10/12/22 at 8:17 am to
I have an Old 55 gallon drum that my grandad used as a smoker/grill with no offset. my BIL and I don't weld but he found an old smoker box and we sanded and repainted it. used some square iron that we found at home depot to get the openings to match up and it's been awesome! Looking for a pic on my phone but can't find one at the moment. MAYBE have 20 bucks in it between paint and iron. Plus the nostalgia you can't beat from cooking on the same grill that my grandad did.
Posted by dtett
Jiggacity
Member since Oct 2018
511 posts
Posted on 10/12/22 at 8:59 am to
I have this smoker currently. I installed a piece of dryer hose to the end with a clamp and I believe it helped draft more air and burn cleaner.
Posted by Rust
Member since Feb 2019
574 posts
Posted on 10/12/22 at 9:11 am to
I was interested in a Millscale until I saw the price tag. I know they’re very well made and are great offsets, but I can’t bring myself to buy one.

Looking forward to the updates
Posted by Abraham H Parnassis
Member since Jul 2020
2555 posts
Posted on 10/12/22 at 9:33 am to
Damn baw, looks like we both use gorilla welds - big, strong and ugly.
Posted by CaptJJ
Member since Jan 2021
52 posts
Posted on 10/12/22 at 9:47 am to
I built an offset reverse flow from a 90 gallon compressor tank a couple of years ago, and love it!

I build aluminum boats and weld for a living, and even hustling material, i ended up with having more the $500 in my build.









Posted by GREENHEAD22
Member since Nov 2009
19609 posts
Posted on 10/12/22 at 9:48 am to
Yea you definitely don't have to do a welded extension, much easier and cheaper ways. That is just the one that looks the best.
Posted by Jack Ruby
Member since Apr 2014
22792 posts
Posted on 10/12/22 at 9:58 am to
They sell 35 gallon drum smokers now for hundreds of dollars, and I laugh every time I see one. They are supposed to be incredible rib cookers, but I can't for the life of me see paying that for what is essentially a $50 drum with a stack. Some of them are about $450 or more.

Smoker prices are simply insane now, thanks to all the YouTube bbq channels. I think it had really opened the market up out of the South for a lot of these companies, and they can charge what they charge because people either don't know any better or don't have the means or skill or connections to build one themselves.

These companies, even the ones welling $3K+ cookers, are thriving right now.
Posted by Ncook
Member since Feb 2019
248 posts
Posted on 10/12/22 at 10:48 am to
Those are some first class welds !!!
Posted by AlxTgr
Kyre Banorg
Member since Oct 2003
81655 posts
Posted on 10/12/22 at 10:57 am to
Wow, maybe my favorite ever.
Posted by Jack Ruby
Member since Apr 2014
22792 posts
Posted on 10/12/22 at 11:54 am to


How much for a day of handy work? Damn.

Also, how big is your firebox. Is it insulated? I was thinking of 24x24 for mine, but that may be too big. I don't know. There are so many dif designs out there.
Posted by Abraham H Parnassis
Member since Jul 2020
2555 posts
Posted on 10/12/22 at 12:09 pm to
Stacking dimes.
Posted by BoogaBear
Member since Jul 2013
5574 posts
Posted on 10/12/22 at 12:26 pm to
I can't even get a caulk like that clean
Posted by CaptJJ
Member since Jan 2021
52 posts
Posted on 10/12/22 at 12:35 pm to
Mine is 24x24 with a v shape built into the bottom. It's not insulated, with the exception of the air void areas the v creates. I did the v instead of an actually rack for thr logs, just to keep it ultra simple. I can put my logs I side ways, just enough airflow under them for clean smoke, and just control temp/air flow with the notches for the fire box door and the stack damper.

My fire box is probaly on the bug side for a 90gallo. Tank. It's all 1/4 plate, takes a pretty decent 4 log fire to get it rolling and up to temp, but once it is, only needs a log or so every hour to hold at 300dev
Posted by AutoYes_Clown
Baton Rouge, LA
Member since Oct 2012
5176 posts
Posted on 10/12/22 at 12:45 pm to
quote:

I build aluminum boats and weld for a living


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