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Generator advice-- 26kW Kohler vs 26kW Generac and transfer switches

Posted on 3/30/25 at 8:17 am
Posted by honkymagic62
Baton Rouge
Member since Jan 2011
40 posts
Posted on 3/30/25 at 8:17 am
Looking for a whole home generator and received quotes for both the 26kW air-cooled Kohler and Generac models (liquid cooled is not in the budget).

I've anecdotally heard of Kohler being a more reliable engine, but one dealer mentioned Kohler is "smarter," as in there is more technology in the generator and transfer switch. This kind of concerns me-- my general thoughts are a simple design is better. He also mentioned the Generac transfer switch has a manual override feature, in the event there is failure in the automatic transfer mechanism. It does not seem that the Kohler switch offers that option, but I'm not positive.

Another consideration is ease of service and obtaining replacement parts during an outage situation. Kohler is also currently offering a free 10yr warranty, where Generac is not.

Anyone have any experience with these 2 systems that can recommend one over the other?
Posted by cgrand
HAMMOND
Member since Oct 2009
46078 posts
Posted on 3/30/25 at 8:20 am to
quote:

He also mentioned the Generac transfer switch has a manual override feature, in the event there is failure in the automatic transfer mechanism
they give you a red plastic handle which you can use to manually trip the switch.
Posted by Rize
Spring Texas
Member since Sep 2011
18534 posts
Posted on 3/30/25 at 8:43 am to
I will be in the market soon. What were you quoted for each unit?
Posted by Ziggy
Member since Oct 2007
22048 posts
Posted on 3/30/25 at 8:56 am to
quote:

Kohler is also currently offering a free 10yr warranty, where Generac is not.

Are you saying Generac doesn't offer a 10 year warranty OR that it's not free? Also, is this parts and labor OR parts only?

If you're leaning Generac, negotiate the 10 year warranty with them as part of their quote. They definitely have it available as I have one with mine.
Posted by billjamin
Houston
Member since Jun 2019
16254 posts
Posted on 3/30/25 at 10:25 am to
Most air cooled are going to be a push on reliability. They’re all designed incredibly similarly. I ended up with Generac and I’ve been happy with it outside of it getting hit by lightning. I was happy to have easier access to replacement parts for Generac to get it up and running again.
Posted by Major Dutch Schaefer
Location: Classified
Member since Nov 2011
37918 posts
Posted on 3/30/25 at 3:12 pm to
Look at Briggs and Stratton.
Posted by whiskey over ice
Member since Sep 2020
3659 posts
Posted on 3/30/25 at 6:54 pm to
you really need a 26kW? you might be able to go smaller
Posted by HangingWithMrCooper
The Bay Area
Member since Aug 2017
187 posts
Posted on 3/30/25 at 7:31 pm to
I got a 26kW air cooled Generac put in last year right before hurricane season. Haven’t had to run it for an extended period yet, actually didn’t lose power during last hurricane in BR. I do know Generac is coming out with a new air cooled model later this year or early 26. It won’t run the electric heat on the hvac so keep that in mind. I was all in around $13k
Posted by Politiceaux
Member since Feb 2009
17664 posts
Posted on 3/30/25 at 7:31 pm to
26kW is a hell of a lot of juice to ask of a lawnmower engine.

Kohler between the two for sure. Cummins is what I would choose in air cooled. Much quieter.
This post was edited on 3/30/25 at 7:33 pm
Posted by Rize
Spring Texas
Member since Sep 2011
18534 posts
Posted on 3/30/25 at 7:40 pm to
I think I may need a 32kw but going to have someone come out and see what my house actually needs. I had a 24 kw Generac on my last house and it did well. Ran for 5 days during the last hurricane in BR;
This post was edited on 3/30/25 at 7:42 pm
Posted by Old Man and a Porch
Member since Dec 2023
674 posts
Posted on 3/30/25 at 8:15 pm to
I have a buddy that is very knowledgeable in this area and he had a generac, The generac was struck by lightning and he replaced it with a Kohler.
Posted by bapple
Capital City
Member since Oct 2010
12179 posts
Posted on 3/30/25 at 9:01 pm to
quote:

I've anecdotally heard of Kohler being a more reliable engine, but one dealer mentioned Kohler is "smarter," as in there is more technology in the generator and transfer switch.


I own a Honeywell (Generac) and know most of the functionality of my transfer switch. I looked up the datasheet of a typical 200A Kohler auto transfer switch (ATS) and have a few observations. Link below:

LINK

1. The ATS has a small LED display on the front to show error codes for different types of errors. The Generac doesn't have that but may give error codes through the motor screen or on the control board inside the ATS enclosure. Either way, the Generac won't give you error codes unless you open something.

2. The Kohler ATS allows you to exercise your generator with or without load, meaning, rather than just run the motor, it can also transfer to your house and put load on it. The Generac ATS only transfers during an outage unless you wire a separate switch on the "sensing" wire. For me to run my generator loaded, I have to go flip the switch I wired in.

3. The Kohler exercise cycle is 20 minutes instead of 5 minutes for the Generac. I'm not sure how quickly an air-cooled motor gets up to speed but it runs longer.

4. The Kolher ATS allows you to adjust the delay settings with an optional accessory board. I'm not sure how much control is really needed for a residential application but you can have it start the engine and transfer more quickly than a Generac. Standard delay settings on Generac are 5 seconds to start engine after loss of utility, and 5 more seconds to transfer (10 total). According to the datasheet I'm looking at, you can have the Kohler started and transferred in less than 5 seconds but not sure why you'd want to.

5. The Kohler has an optional alarm module and utility surge protector. These aren't standard but I doubt they are add-ons with the Generac ATS.

In my personal experience, I like having a Generac for universality of parts. About 75% of standby generators on houses are Generac and most service companies can work on them and keep spare equipment in their trucks. I would say Kohler is #2, Cummins #3, and Briggs & Stratton #4 (just my personal opinion). But as someone else has stated, if your preference is Kohler I think it's a safe purchase. Doubt you'll ever have issues.

Hope this helps.
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
70776 posts
Posted on 3/30/25 at 9:22 pm to
quote:

think I may need a 32kw


Aint no way. That's a shitload of juice for a house.
Posted by Rize
Spring Texas
Member since Sep 2011
18534 posts
Posted on 3/31/25 at 5:32 pm to
quote:

Aint no way. That's a shitload of juice for a house.



That’s why I’m going to let the professionals tell me what I need. Probably fall somewhere between 26 and 32 if I had to guess.
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