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Wood working question- Update: Finished pics on page 3

Posted on 6/18/14 at 9:08 pm
Posted by GoldenSombrero
Member since Sep 2010
2651 posts
Posted on 6/18/14 at 9:08 pm
I've got some 7x9 white oak beams I am trying to cross cut into end grain floor tiles. Problem is my 12" miter saw won't cut completely through.

Does anyone have any advice on a saw that would cut something that thick? I'd rather not have to get a bandsaw as I'd not have much use for it after the fact. If I do go that route what are some good options?

Only mill I've found in my area would charge $5 a cut so that's out of the question.
Before 7x9

Milled down to 6x8

This post was edited on 7/22/14 at 5:46 pm
Posted by Stexas
SWLA
Member since May 2013
5992 posts
Posted on 6/18/14 at 9:22 pm to
Bandsaw
Posted by wickowick
Head of Island
Member since Dec 2006
45792 posts
Posted on 6/18/14 at 9:24 pm to
Academy sell bandsaws? You could return it after the fact...
Posted by Stexas
SWLA
Member since May 2013
5992 posts
Posted on 6/18/14 at 9:30 pm to
As long as he puts a Yeti sticker on it he should be good no?
Posted by TIGER2
Mandeville.La
Member since Jan 2006
10486 posts
Posted on 6/18/14 at 9:34 pm to
You need someone with a portable sawmill. They charge by the board foot,the more board feet the less per foot.
Posted by ZacAttack
The Land Mass
Member since Oct 2012
6416 posts
Posted on 6/18/14 at 9:34 pm to
Table saw?
Posted by GoldenSombrero
Member since Sep 2010
2651 posts
Posted on 6/18/14 at 9:40 pm to
I've spoken to a guy with a portable mill to cut the beams down to 6x8, but I didn't realize they cross cut with those mills. I'll have to check that out. Thanks
Posted by GoldenSombrero
Member since Sep 2010
2651 posts
Posted on 6/18/14 at 9:44 pm to
I'm assuming with a table saw id need a 14" saw blade or so. Never use a blade that big on a table saw so I don't know if that's an option or not.
Posted by TIGER2
Mandeville.La
Member since Jan 2006
10486 posts
Posted on 6/18/14 at 9:45 pm to
Also some millwork shops can do this work.
Posted by GoldenSombrero
Member since Sep 2010
2651 posts
Posted on 6/18/14 at 9:50 pm to
Haven't found any in my area for reasonable price. One quote I got was $5 a cut. I need 500 tiles so at that price id be better of with regular flooring.
Posted by DLauw
SWLA
Member since Sep 2011
6086 posts
Posted on 6/18/14 at 9:58 pm to
Why not make a bunch of cuts flip the beams and finish the cuts? I wouldn't do more than 10 or so at a time.

If you clamp a block to your saw's fence and flip for every cut, every cut will be exactly the same assuming your blade is true and plumb. I'm all about jigs.

If you end up getting a band saw, you will find other uses for it. Like most tools, you don't realize how much you'll use them until you have them but I would stil do the cut, flip, cut in my shop.
Posted by Ppro
natchez
Member since Dec 2013
414 posts
Posted on 6/19/14 at 3:04 am to
How long are those beams? Moving the beams over any stationary saw would be difficult if very long. It seems finishing these tiles would take some effort also being as saw kerf and white oak make for big time work. A few very nice spiral head planers may help with finishing(end grain doesn't plane well) you may need them finished with a sanding machine to ensure uniform thickness. All in all very much effort and special equipment add up to real dollars. To answer the question a bandsaw would be best choice. Wood loss on each cut would be minimal and with a bandsaw and a blade of at least 1 inch width you get it done. Expect dull blades quickly.
Posted by fishfighter
RIP
Member since Apr 2008
40026 posts
Posted on 6/19/14 at 3:45 am to
Use a good chainsaw.
Posted by Ppro
natchez
Member since Dec 2013
414 posts
Posted on 6/19/14 at 5:45 am to
Chainsaw does bring the saw to the wood which if the beams are big is an advantage. But the downside is losing about 3/8 inch of wood with each very straight cut. If 500 tiles are cut the loss would be more than 15 feet. Also the finish sanding would be tremendous even assuming extremely straight cuts.
Posted by Chris4x4gill2
North Alabama
Member since Nov 2008
3092 posts
Posted on 6/19/14 at 7:00 am to
Sawzall? you could build a jig to rest the blade against to keep the cut straight.
Posted by CBLSU316
Far Right of Left
Member since Jun 2008
11391 posts
Posted on 6/19/14 at 7:49 am to
Could you cut it on 2 sides with a skil saw or miter saw and then finish the cut with a sawzall?

may need some sanding after.............
Posted by CajunAlum Tiger Fan
The Great State of Louisiana
Member since Jan 2008
7870 posts
Posted on 6/19/14 at 8:00 am to
I'm all about DIY and being creative/different, but this sure seems like a LOT of work for the return. If you do get this done at some point, please post pics.

Good Luck.
Posted by Shexter
Prairieville
Member since Feb 2014
13838 posts
Posted on 6/19/14 at 10:38 am to
Bandsaw is how we would've done it at the cabinet shop where I worked.

Then make a jig to hold 10-20 tiles so they could all be sanded to relatively the same thickness.

Finish sanding once floor is down.
Posted by Stexas
SWLA
Member since May 2013
5992 posts
Posted on 6/19/14 at 11:01 am to
Maybe a portaband since the beam is so large and would be difficult moving the material so much?
Posted by Shexter
Prairieville
Member since Feb 2014
13838 posts
Posted on 6/19/14 at 11:24 am to
Horizontal Panel saw is what you really need to find



But I've heard people having success with these off Amazon for $150
Beam Cutter for Circular Saw



Youtube Link to Prazi video in use



This post was edited on 6/19/14 at 11:41 am
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