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What should I use to cut fiberglass?

Posted on 5/25/19 at 9:59 am
Posted by Dissident Aggressor
Member since Aug 2011
3773 posts
Posted on 5/25/19 at 9:59 am
Gonna install the new electronics in the console.
Should I use a coping saw, fine tooth jig or something else to make cut out?
Posted by bbvdd
Memphis, TN
Member since Jun 2009
24978 posts
Posted on 5/25/19 at 10:30 am to
If you use a jig saw tape your line.

If you can control it, a grinder will leave a smoother finish.
Posted by Dissident Aggressor
Member since Aug 2011
3773 posts
Posted on 5/25/19 at 10:56 am to
Grinder w/ metabo blade?
Posted by lsujunky
Down By The River
Member since Jun 2011
2259 posts
Posted on 5/25/19 at 11:28 am to
Right angle air die grinder with a small cut-off wheel. Just make sure to wear dust mask and goggles.

Posted by weadjust
Member since Aug 2012
15097 posts
Posted on 5/25/19 at 11:33 am to
My answer varies dependent upon the size and the shape of the hole. Jigsaw most versatile. Certain sized round hole use a hole saw and drill.
This post was edited on 5/25/19 at 11:46 am
Posted by gumbo2176
Member since May 2018
15096 posts
Posted on 5/25/19 at 12:31 pm to
quote:

Right angle air die grinder with a small cut-off wheel. Just make sure to wear dust mask and goggles.

And a long sleeve shirt because that dust can cause some folk to itch like crazy. It is fiberglass after all.
Posted by snapper26
Member since Nov 2015
521 posts
Posted on 5/25/19 at 2:04 pm to
Posted by Trumansfangs
Town & Country
Member since Sep 2018
6896 posts
Posted on 5/25/19 at 3:30 pm to
Posted by DMAN1968
Member since Apr 2019
10145 posts
Posted on 5/25/19 at 3:59 pm to
"And a long sleeve shirt" This first...ask me how it feels when you cut the bottom out of a boat with no shirt on. Young and dumb.
Posted by LSURoss
SWLAish
Member since Dec 2007
15299 posts
Posted on 5/25/19 at 4:14 pm to
I'm Itching just reading that.
Posted by jimjackandjose
Member since Jun 2011
6496 posts
Posted on 5/25/19 at 5:43 pm to
Rotary tool or that high vibration tool used for sheet rock works well
Posted by JAB528
The Mexican Ocean
Member since Jun 2012
16870 posts
Posted on 5/25/19 at 6:18 pm to
Dremel
Posted by Reelscreamers
Member since Aug 2011
120 posts
Posted on 5/25/19 at 6:23 pm to
Depending on the size of the hole the best thing to use is s forstner bit, you will not get a cleaner cut. Hole saw works well but if you decide to use it run it in reverse first to scar your gelcoat that will usually keep the teeth from grabbing and knocking a chip out of the gelcoat.
Posted by gumbo2176
Member since May 2018
15096 posts
Posted on 5/25/19 at 7:29 pm to
quote:

Depending on the size of the hole the best thing to use is s forstner bit, you will not get a cleaner cut. Hole saw works well but if you decide to use it run it in reverse first to scar your gelcoat that will usually keep the teeth from grabbing and knocking a chip out of the gelcoat.


Sounds like someone who's done this a time or six. Good advice.
Posted by awestruck
Member since Jan 2015
10936 posts
Posted on 5/26/19 at 5:28 am to
quote:

quote:

Depending on the size of the hole the best thing to use is s forstner bit, you will not get a cleaner cut. Hole saw works well but if you decide to use it run it in reverse first to scar your gelcoat that will usually keep the teeth from grabbing and knocking a chip out of the gelcoat.


Sounds like someone who's done this a time or six. Good advice.
. . . depends if you want a round hole?

If not a continuious rim diamond wheel on a side grinder (dust mask -n googles) will make short order. A little water (squirt bottle) goes a long way to holding down the itch and dust; however a bit risky for some.
Posted by Tigerhead
Member since Aug 2004
1176 posts
Posted on 5/26/19 at 12:22 pm to
If you have the room to maneuver a jigsaw, buy a Bosch diamond grit jigsaw blade. It doesn't have any teeth to chip the gelcoat and it will hold up better in glass than a conventional blade. I use a hole saw, away from my cut line to give me a place to start my blade.


LINK

The trick is to not crowd the blade. Take your time and let the blade do the work and you will get a really clean cut.
This post was edited on 5/26/19 at 12:26 pm
Posted by ctiger69
Member since May 2005
30612 posts
Posted on 5/26/19 at 8:36 pm to
I just drilled a hole into my stern when I mounted a second bilge pump.

I used a brand new hole saw meant for metal and a high speed drill. Tape it off. Wear gloves, mask, goggles. Drill hole in a well ventilated spot, not inside a garage. Shop vac area ASAP when finished.

I had zero issues and a perfect hole. Good luck.
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