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Need advice....Painting aluminum on a boat?

Posted on 6/23/22 at 2:46 pm
Posted by ForLSU56
Rapides Parish
Member since Feb 2015
5582 posts
Posted on 6/23/22 at 2:46 pm
I have a Hurricane deck boat and I need to repaint the aluminum panels that run above the fiberglass "tub" of the boat.

I have stripped the paint and decals off and what I have found out so far is to use a self-etching primer, use 4X steel wool or 1200 grit sand paper and lightly sand the primer, then recoat with SE primer and lightly sand again before painting.

Question/advice needed.
What is the best paint to use for the top coat? Enamel? Acrylic Enamel? Acrylic Latex? etc. etc.
Absolutely useless to ask anyone in the paint department at a big box store and no better at the local Sherwin-Williams.

Thanks in advance
Posted by bigbuckdj
Member since Sep 2011
1988 posts
Posted on 6/23/22 at 2:47 pm to
What kind of equipment do you have to spray? You should prime based on what you will paint with.
Posted by 225Tyga
Member since Oct 2013
19707 posts
Posted on 6/23/22 at 2:50 pm to
You're going to want to go with trydexil rollatnum it seems to have the highest reviews and is what i used on mine. I wouldn't personally use anything else.
Posted by JonO
Member since Aug 2018
43 posts
Posted on 6/23/22 at 2:55 pm to
I used rust oleum's enamel made for Aluminum with good success and the prep you're talking about. I built a pirogue rack and that's what I used.

Also, I refurbished an aluminum boat years ago and I got the gunnels, hatches and console all powder coated. Worked out great and something to consider. Any local shop can do it.
Posted by ForLSU56
Rapides Parish
Member since Feb 2015
5582 posts
Posted on 6/23/22 at 2:56 pm to
I have a regular siphon feed spray gun. If needed I can get a gravity feed.
Posted by jdavid1
Member since Jan 2014
2637 posts
Posted on 6/23/22 at 3:16 pm to
Use an industrial enamel. We paint commercial aluminum signs with a product called Imron. It's a polyurethane paint and you can get it in a direct to metal so you can skip the primer part. It's the paint used to paint heavy equipment and railroad equipment. I have found it to be a very durable and good looking paint over something like the Sherwin williams industrial enamel. Only downside is it's about $230.00 per gallon not including the reducer and activator.

IF you want to go cheaper route the same company makes a good DTM product called Tufcoat. It's pretty similar to the Imron, but $45.00/gallon.
Posted by bigbuckdj
Member since Sep 2011
1988 posts
Posted on 6/23/22 at 3:19 pm to
Is it a bunch of aluminum?

I would use kem 400 as a top coat if your Sherwin Williams place will order industrial coatings. P60G2 wash primer and R7K44 catalyst is what I’ve used under that. Maybe another brand or type of enamel/primer system would work better or just as well, I don’t have experience with other brands.

Prep is everything. On smooth aluminum you really need to use a strong degreaser and remove every little bit of dirt, oil, grease, and moisture.

Edit: it looks like kem 400 also says you can use kem aqua wash primer under it for aluminum. To the point above, I haven’t used it, but Imron definitely looks better and seems to be pretty awesome stuff from what I’ve heard.
This post was edited on 6/23/22 at 3:32 pm
Posted by ForLSU56
Rapides Parish
Member since Feb 2015
5582 posts
Posted on 6/23/22 at 4:22 pm to
It's only the upper panels (totally above water) on a deck boat. Probably 45 - 50 square feet total.

Posted by mohalk
Member since Feb 2009
387 posts
Posted on 6/23/22 at 5:27 pm to
You’d save a lot of time and probably a lot of money just replacing the entire panel with the OEM style powdercoated. A 12 ft roll is about $100.
Posted by boudinman
Member since Nov 2019
6101 posts
Posted on 6/24/22 at 2:51 am to
quote:

Aluma Hawk is a quick-dry, high-solids, corrosion-inhibiting coating designed for use on aluminum with no need for a primer. Aluma Hawk is chromate-free and may be used above or below the waterline, but contains no antifouling characteristics. Aluma Hawk's unique dual-purpose phenolic resin, allows it to be used as a primer directly on metal with or without a topcoat. 


LINK
Posted by awestruck
Member since Jan 2015
14585 posts
Posted on 6/24/22 at 8:14 am to
Never have heard of using 1200 grit then painting.

In fact have read cautions about using getting too fine of a finish before spraying. Supposedly some products will bead up or run as if it had been waxed. Of course I have never painted aluminum.
Posted by jdavid1
Member since Jan 2014
2637 posts
Posted on 6/24/22 at 8:41 am to
320 is fine for aluminum. 1200 is a little overkill.
Posted by tenfoe
Member since Jun 2011
6978 posts
Posted on 6/24/22 at 8:46 am to
Not sure where you are located, but at Stine and Home Depot there's a grey and green choice for "aluminum boat paint" right next to the john deer green and yellow paints.
Posted by ForLSU56
Rapides Parish
Member since Feb 2015
5582 posts
Posted on 6/24/22 at 9:34 am to
Home Depot carries the Duralux Marine Paints. I've been researching those and it looks like what I will probably go with.

Thanks all
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