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Working house shutters

Posted on 6/14/22 at 11:57 am
Posted by tiger94gop
GEISMAR
Member since Nov 2004
2915 posts
Posted on 6/14/22 at 11:57 am
Anyone make their own working shutters? I've looked on-line and at a few videos. I didn't like the materials used. Just looking for some ideas. Board and Batten would work at my house, but I wanted a thin material that would last.
Posted by GeauxldMember
Member since Nov 2003
4388 posts
Posted on 6/14/22 at 12:15 pm to
I made my own. Used Spanish cedar, which is really African mahogany, on some and KDAT on a few others. The “cedar” has stayed more stable, but in fairness, the KDAT set that twisted a little is 8’ long. I’d recommend using at least 5/4 for stability.
Posted by gumbo2176
Member since May 2018
15113 posts
Posted on 6/14/22 at 12:35 pm to
quote:

Used Spanish cedar,



That would be my wood of choice also. Can't trust new growth cypress or treated as it will almost always twist and warp, especially when it is in direct sunlight.



quote:

I’d recommend using at least 5/4 for stability.




Again, great advice. Wood 3/4" is less stable.


Posted by Deerhunter62
Member since Mar 2014
307 posts
Posted on 6/14/22 at 3:04 pm to
I built mine and used 3/4 designer pine. I used extra braces and have had no issues.
Posted by Mizooag94
Hillbillyville, MO
Member since Sep 2018
1636 posts
Posted on 6/14/22 at 3:15 pm to
Where are you getting the hardware?
Posted by Deerhunter62
Member since Mar 2014
307 posts
Posted on 6/14/22 at 5:09 pm to
Depends on the installation. If you have bricks you need an off-set. Believe me it's not an exact science.
Posted by 9rocket
Member since Sep 2020
1209 posts
Posted on 6/14/22 at 6:43 pm to
I’m pretty sure I got some for mounting in brick at the hardware store by the Perkins road overpass. It was years ago. New Orleans style, I believe.
Posted by Deerhunter62
Member since Mar 2014
307 posts
Posted on 6/14/22 at 8:00 pm to
Check you tube. They have plenty videos for shutter installation.
Posted by gumbo2176
Member since May 2018
15113 posts
Posted on 6/15/22 at 7:52 am to
I have a house that was made for functioning shutters and this is how they work if you are inside the house.

There's a large dual sash window 36" x 60" of single paned glass in a heavy duty wood frame. The window screen is only a half screen that can be moved up or down and it located inside the house and is held in place by metal spring-like tracks that ride on the wood window trim.

To access the shutters I first have to unlock the window in he middle of the upper and lower sashes, raise the screen to access the lifting point of the bottom window to open it. Once opened, I can reach outside to either unlock the shutters to open them or reach around to the sides of the window to pull them shut.

The shutters are held closed with a heavy duty flat slip latch and by 2 hooks that hold them in place to the window sill

When they are opened, the hinges are made in such a way that they will remain open due to how the shutter slightly raise as they go over a point in the hinge and settle back down to basically keep them open with no mechanical means to secure them to the house. Basically held in place by friction.
Posted by GeauxldMember
Member since Nov 2003
4388 posts
Posted on 6/15/22 at 9:09 am to
quote:

When they are opened, the hinges are made in such a way that they will remain open due to how the shutter slightly raise as they go over a point in the hinge and settle back down to basically keep them open with no mechanical means to secure them to the house. Basically held in place by friction.


Sounds like an Acme hinge, which will mount into a mortise along the edge of your 5/4 exterior window casing. Great design, but unless there are framing mods, you won’t likely be able to use them on more newly constructed homes.



The newer homes that are brick, or have aluminum or vinyl windows would likely have to use some type of face mounted strap hinge with an offset to account for the recess (brick) or the window standing proud of the casing (aluminum/vinyl), and would need to be held open with shutter holders/dogs.

Posted by gumbo2176
Member since May 2018
15113 posts
Posted on 6/15/22 at 10:52 am to
quote:

Sounds like an Acme hinge



Exactly the same hinge. They are very basic, but foolproof.
Posted by turkish
Member since Aug 2016
1750 posts
Posted on 6/19/22 at 1:25 pm to
I have wood windows, inset into a brick opening. I built some wood windows out of 1x4 lumber and they weigh about 40 lbs. I’m a little nervous about mounting them to working hinges affixed to the wood frame. Will it be strong enough?

The shutters I’m replacing were non-functional.
Posted by indytiger
baton rouge/indy
Member since Oct 2004
9834 posts
Posted on 6/19/22 at 10:12 pm to
Why not mount the hinges to the brick?
Posted by turkish
Member since Aug 2016
1750 posts
Posted on 6/20/22 at 11:35 am to
Maybe I’m not looking in the right place, but I cant find hinges that seem to be made for that application. Are you thinking of the face of the brick or or the inside edge?
Posted by indytiger
baton rouge/indy
Member since Oct 2004
9834 posts
Posted on 6/20/22 at 11:40 am to
Face of the brick. I built some shutters out of 1x6’s. Ordered a couple different hinges/straps off Amazon before I found the proper ones, but they worked great.
Posted by TheGodfather
baton rouge
Member since Feb 2007
576 posts
Posted on 6/20/22 at 12:22 pm to
search hardware solutions out of houma and look at the #103 hinge and #104 holdback
Posted by turkish
Member since Aug 2016
1750 posts
Posted on 6/29/22 at 7:43 pm to
I’m not sure how I overlooked this, but the acme hinges look to be a good fit for mine. I even have a guy to powder coat then.

Can they be obtained locally in the BR area?
This post was edited on 6/30/22 at 9:00 am
Posted by tigerfoot
Alexandria
Member since Sep 2006
56280 posts
Posted on 6/30/22 at 9:35 am to
I’d look into getting some tabbed out of aluminum. Can powder coat. Light and don’t have to worry about warps or rot.
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