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Tips for making a chopping block/cutting board from cut log disc?

Posted on 2/23/22 at 10:39 pm
Posted by Havoc
Member since Nov 2015
34041 posts
Posted on 2/23/22 at 10:39 pm
Harvested a good sized hickory tree knocked down by Ida cutting several pieces into 2-3 inch discs. Working on making a chopping block or cutting board.

Using a handheld electric planer to get it relatively smooth and then finish with orbital sander and coat with mineral oil.

First time using a planet. Kinda tricky using the planer without cutting the next strip deeper. Keep having to go back over it. Maybe it’s just practice or I need to alter the depth as I cut?

The tree was still alive but knocked down. Is it necessary to let the wood dry out first?

Any tips or guidance? TIA.
Posted by ChEgrad
Member since Nov 2012
3558 posts
Posted on 2/24/22 at 12:39 am to
I don’t have much experience with a hand-held electric planers, but I don’t think it is the correct tool.. Can potentially be dangerous when it catches the end grain. You are better off sanding

Is the disk dry? When it dries a disk like that will likely develop cracks. Almost impossible to prevent. Need to coat to slow down drying process. Could take a year or two.
Posted by Havoc
Member since Nov 2015
34041 posts
Posted on 2/24/22 at 1:03 am to
quote:

Can potentially be dangerous when it catches the end grain

Ehh my prior googling led to some similar results but they involved the end brain type of boards where different types of wood are joined/glued together and get ripped apart by the planer. This is a ring cut from a log. No catching; no danger.
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
69086 posts
Posted on 2/24/22 at 6:17 am to
quote:

Any tips or guidance?


Don't actually chop stuff on it. Itll split.
Posted by Jon A thon
Member since May 2019
2138 posts
Posted on 2/24/22 at 7:20 am to
You don't want to have a planer on end grain even if it is ome large board. End grain an be dangerous. Even with a router bit, you shouldn't make aggressive cuts and should try to read the grain direction before cutting into end grain. If not, it will grab and throw the whole piece. Ask me how I know, haha. It's quick and violent and almost always destroys the piece even if you don't get hurt. End grain cutting boards are expensive for a reason. Lots of manual labor required to smooth them (I use a manual hand plane), or specialized tools like a drum sander which are expensive. Best hand tool for it is a handheld belt sander with aggressive grit to smooth and flatten, then random orbital sander for finish sanding.
Posted by TomSpanks
Baton Rouge
Member since Dec 2005
1193 posts
Posted on 2/24/22 at 9:02 am to
No matter how nice and smooth you get them now they won’t stay that way if the wood isn’t dry. Discs or “cookies” will almost certainly crack and split on you as they dry. I’d let them dry for a year or so, let the cracks happen, then surface them, then you can do some bow tie inlays or other decorative inlay to stabilize the cracks. Look up a router sled, that’ll probably be your best option to get them flat, unless you know someone with a drum sander or CNC router.
Posted by Havoc
Member since Nov 2015
34041 posts
Posted on 2/24/22 at 9:45 am to
quote:

Don't actually chop stuff on it. Itll split.
meant more of as a kitchen cutting board, maybe like a butcher block sort of thing.
Posted by MMauler
Primary This RINO Traitor
Member since Jun 2013
22387 posts
Posted on 2/24/22 at 9:45 am to
I'm a big fan of This Old House and Ask This Old House.

Saw THIS video on Ask This Old House recently.
Posted by Havoc
Member since Nov 2015
34041 posts
Posted on 2/24/22 at 9:59 am to
I may be using wrong or ambiguous terms. This is what I'm trying to do.


Posted by fwtex
Member since Nov 2019
2934 posts
Posted on 2/24/22 at 10:45 am to
For something that small, it would be easy to make a Router Paning Jig.

LINK
This post was edited on 2/24/22 at 10:50 am
Posted by BRgetthenet
Member since Oct 2011
118095 posts
Posted on 2/25/22 at 12:26 am to
I’m doing the exact same thing. Tree from Ida that I have some nice size pieces of the trunk from that I’ve kept out of the weather for the most part, and in my garage that’s got AC.

I wanted one since the 90s when I watched Iron Chef and would see Ken Kenichi eviscerate the competition regularly, and chop stuff on one like you want. I ended up just quitting my search for them because nobody sold them around New Orleans or Baton Rouge.

I didn’t realize they needed that long to dry, but I figured by the looks of them they would need a while. So I haven’t touched them yet. I’ve been thinking about the challenge to create level services which are parallel, or really close to it, to one another for placing on the counter and cutting on comfortably. Thanks for starting this thread.

Ya know, Chen’s checked pretty good. But, he didn’t GAF.

Posted by White Bear
Yonnygo
Member since Jul 2014
16300 posts
Posted on 2/25/22 at 8:38 am to
quote:

cut log disc
aka a "cookie", and
quote:

Itll split.
I don't know how you will be able to keep it from splitting/checking.
Posted by CHEDBALLZ
South Central LA
Member since Dec 2009
22733 posts
Posted on 2/25/22 at 10:34 am to
Put it in your attic for 4-5 months then make a router with an end cut bit on a jig to flatten it out. After that coat it with 1/2 beeswax and 1/2 mineral oil.
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