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Shearwater 25LTZ rebuild thread

Posted on 5/20/24 at 12:34 pm
Posted by CP3
Baton Rouge
Member since Sep 2009
7423 posts
Posted on 5/20/24 at 12:34 pm
Recently started a complete rebuild on a buddy’s 25ft Shearwater. Figured I’d share the rebuild progress since people seemed to enjoy my contender rebuild thread. Will try to update as I make progress.

Boat used to be charter boat and then sat for a few years, so it needs a good bit of work to bring it back to like new condition. Taking it down to a bare hull and rebuilding it back from the ground up.

Started with a good pressure wash, and got to work ripping out all the old wiring and electronics, etc. Pulled TTop for powder coating, and console to send off for some fiberglass work. Pulled the leaning post out as well for better access to hull for running new wiring and plumbing. Pretty impressed with the overall build quality of the boat so far. Should be a fun project.















Posted by dtett
Jiggacity
Member since Oct 2018
524 posts
Posted on 5/20/24 at 12:59 pm to
Anybody else got an old shearwater they want to stop mowing around?
Posted by donRANDOMnumbers
Hub City
Member since Nov 2006
16945 posts
Posted on 5/20/24 at 1:09 pm to
good luck, they are wonderful boats.

we have a 2015 25LTD. bought it off a guy in Lafayette who had 3 at the time, lol.

it got messed up in Ida, and we had it completely rewired, a new t-top, and added Seadek to it. once the camp is finished i plan to be down there ever weekend!

look forward to seeing your build progress!
Posted by JusTrollin
Member since Oct 2016
234 posts
Posted on 5/20/24 at 1:24 pm to
Is that your shop? Drive by it often.
Posted by canyon
Member since Dec 2003
18597 posts
Posted on 5/20/24 at 1:43 pm to
Man loved the Contender rebuild. Gonna be in on this one for sure. Have a 22’ Pathfinder that I would love to rebuild. Thanks!
Posted by zachp12
Member since Mar 2023
13 posts
Posted on 5/20/24 at 2:12 pm to
Excited to follow this thread as well. Love being able to read peoples real world experiences when rebuilding a boat. I've got a 21' champion that I always seem to be fixing something or another on. Nothing on a boat is as easy to fix as it seems so seeing y'all take something that has been neglected and return to better than brand new is admirable.
Best of luck!
Posted by Mister Bigfish
Member since Oct 2018
966 posts
Posted on 5/20/24 at 2:30 pm to
We need a subscribe button/feature for threads like these. Will be following for sure.
Posted by kengel2
Team Gun
Member since Mar 2004
31065 posts
Posted on 5/20/24 at 3:04 pm to
quote:

We need a subscribe button/feature for threads like these. Will be following for sure.


If you hit the 3 dots you can bookmark it.
Posted by Mister Bigfish
Member since Oct 2018
966 posts
Posted on 5/20/24 at 4:51 pm to
Thanks, completely forgot about that feature. disregard above comment.
Posted by Jack Daniel
In the bottle
Member since Feb 2013
25690 posts
Posted on 5/20/24 at 8:12 pm to
It doesn’t notify you of an update like a subscribe button would. It just creates a shortcut to the thread
Posted by LEASTBAY
Member since Aug 2007
14373 posts
Posted on 5/20/24 at 9:36 pm to
Always liked the look of these boats.
Posted by Novastar
Member since Jan 2023
300 posts
Posted on 5/20/24 at 9:44 pm to
Looks like a fun project. Will gladly follow along. Great opportunity to check the condition of the fuel tank and sending unit. What are your plans for the exterior and engine?
Posted by CP3
Baton Rouge
Member since Sep 2009
7423 posts
Posted on 5/20/24 at 9:59 pm to
Yep. Already pulled forward floor as well, just no pictures. It’s a poly tank and it’s still in good shape so that will stay. Just need to pump out the fuel that’s been sitting in it for the past few years.

Replacing fuel lines while it’s all taken apart. Hard not to just do them regardless of condition since I have open access to them. May leave the fill hose in place, but all other fuel lines and sender will definitely be new.

As far as I know, he is planning to keep the 300 that’s on it now. Just need to give it a pretty good inspection and replace all fluids, belts, filters etc.

Exterior will go to detail as last step. Pull of the rest of the old wrap, wet sand, polish, buff. Will get any fiberglass repairs done once we can see what can buff out and what needs repairing. Then probably getting ceramic coated.

Interior has some glasswork that needs to be done as well. Saving all of that for the end in case I screw it up more while I’m working on it

Still finalizing electronics package, but so far will be outfitted with a 12” Simrad or Lowrance MFD, radar, 4- JL 7.7’s in ttop, 2 or 4 8.8” JLs down low if I can find somewhere to mount them, Fusion Headunit, JL or Fusion amps, probably going lumitec for lighting, so on.

Playing with some new material for all the new switch/dash panels. It’s a carbon fiber look material that I think looks pretty cool. Cut first test panel and threw in the old trim and jackplate switch to test fit.



This post was edited on 5/20/24 at 10:03 pm
Posted by KemoSabe65
70605
Member since Mar 2018
5256 posts
Posted on 5/21/24 at 6:13 am to
What’s the best adhesive to attach wire keepers inside of a console? Best prep method?
Your work is top notch.
Posted by CP3
Baton Rouge
Member since Sep 2009
7423 posts
Posted on 5/21/24 at 8:26 am to
I try to avoid using adhesive to hang zip tie mounts. Prefer to use 316SS screws.

But in the cases I do have to use adhesive, Weldmount adhesive/hangers is my go to. Just sometimes hard to find the adhesive in stock. Prep is fairly typical, remove any loose surface paint/contaminants and rough up surface a little bit, then wipe with rubbing alcohol before sticking adhesive
This post was edited on 5/21/24 at 8:28 am
Posted by KemoSabe65
70605
Member since Mar 2018
5256 posts
Posted on 5/21/24 at 9:02 am to
Thanks, tried epoxy with limited results so i will try acrylic next time.
Posted by CP3
Baton Rouge
Member since Sep 2009
7423 posts
Posted on 5/21/24 at 9:13 am to
Yeah I feel like even with the weld mount stuff it can still be hit or miss sometimes. I’ve never had great luck using adhesive zip tie mounts, so I try to avoid using them if at all possible. Even if you get a good bond, sometimes it just flakes off whatever surface it’s adhered too. Almost have to sand a little pad down to bare fiberglass to get them to stick well in my experience.
This post was edited on 5/21/24 at 9:15 am
Posted by cbr900racer22
City of Central, LA.
Member since Sep 2009
1331 posts
Posted on 5/21/24 at 9:19 am to
quote:

What’s the best adhesive to attach wire keepers inside of a console? Best prep method?


Marine Goop is what I use to install sticky backs. Just clean with alcohol, mount and I like to let them cure overnight. They will not pull off.
Posted by KemoSabe65
70605
Member since Mar 2018
5256 posts
Posted on 5/21/24 at 9:37 am to
I hope you're right, it's a PIA to work inside of a bayboat console.
Posted by Saskwatch
Member since Feb 2016
16647 posts
Posted on 5/21/24 at 10:41 am to
I enjoy this thread already and your work CP3. I’d like to get mine updated like that but wouldn’t know where to take it that does comprehensive work.
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