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re: Chemical Safety Board releases animation of fire at 2016 BR Exxon refinery

Posted on 7/27/17 at 2:32 pm to
Posted by upgrayedd
Lifting at Tobin's house
Member since Mar 2013
134871 posts
Posted on 7/27/17 at 2:32 pm to
quote:

I still don't think this valve was engineered wrong though. I'm not sure what type of barriers could have been in place when two operators decide to start dismantling an in service piece of equipment.

Not really disagreeing with you there as I don't know too much about valves, but if you have only 3% of your valves with a different configuration, you better damn well identify it as such and do so in a very conspicuous way. Especially if your "accepted procedure" is obviously geared toward the 97%. You can't have a universal procedure when your equipment isn't the same. That valve needed to be tagged or identified as different from the rest.
Posted by Arkapigdiesel
Arkansas
Member since Jun 2009
13299 posts
Posted on 7/27/17 at 2:38 pm to
We used to watch those videos in PTEC school and do root cause analysis exercises. I actually really enjoy those videos.
Posted by fightin tigers
Downtown Prairieville
Member since Mar 2008
73681 posts
Posted on 7/27/17 at 2:40 pm to
I don't know if there would be a procedure in place that describes in as much detail to distinguish the slight difference in these valves.

Likely there was an alternative way to remove the actuator without removing the bracket though.
Posted by upgrayedd
Lifting at Tobin's house
Member since Mar 2013
134871 posts
Posted on 7/27/17 at 2:44 pm to
quote:

I don't know if there would be a procedure in place that describes in as much detail to distinguish the slight difference in these valves.


Right, which is why it should have been tagged. But I think the difference between the mounting bracket being on the valve vs mounted on a flange is more than a "slight difference".

The point is that the valve should've been identified as different given it's rarity inside the unit.
Posted by castorinho
13623 posts
Member since Nov 2010
82052 posts
Posted on 7/27/17 at 2:52 pm to
quote:

Not really disagreeing with you there as I don't know too much about valves, but if you have only 3% of your valves with a different configuration, you better damn well identify it as such and do so in a very conspicuous way. Especially if your "accepted procedure" is obviously geared toward the 97%. You can't have a universal procedure when your equipment isn't the same. That valve needed to be tagged or identified as different from the rest.
there's all kinds of valves. They're not all the same. We stress this all the time; when you're working and conditions/work plan changes you need to step back and do a hazard assessment. The valve wasn't the issue
Posted by Tshiz
Idaho
Member since Jul 2013
7596 posts
Posted on 7/27/17 at 2:56 pm to
quote:

Chemical Safety Board releases animation of fire at 2016 BR Exxon refinery by jmh5724 Both. Exxon should replace outdated equipment. Operators need to use common sense.




I disagree. Exxon should not allow for a 3% total of older valves like that to be left in service. Is that not the reason 97% were upgraded? For safety?
Posted by upgrayedd
Lifting at Tobin's house
Member since Mar 2013
134871 posts
Posted on 7/27/17 at 2:58 pm to
quote:

The valve wasn't the issue

I never said it was. Goddamn, can y'all not read?
Posted by double d
Amarillo by morning
Member since Jun 2004
16442 posts
Posted on 7/27/17 at 3:07 pm to
quote:

I disagree. Exxon should not allow for a 3% total of older valves like that to be left in service. Is that not the reason 97% were upgraded? For safety?


The valve itself was not unsafe. The action to remove the gear shaft assembly was. The design of the valve and assembly was old but in normal operation it works safely. As others have said when the valve wouldn't operate properly, they should have stopped and got others involved. At that point the line should have been isolated, cleared, and tagged out to safely do the work.
Posted by lsujunky
Down By The River
Member since Jun 2011
2268 posts
Posted on 7/27/17 at 3:19 pm to
quote:

Operators need to use common sense.


They don't teach that in P-Tech class.
Posted by castorinho
13623 posts
Member since Nov 2010
82052 posts
Posted on 7/27/17 at 3:21 pm to
quote:

Is that not the reason 97% were upgraded? For safety?

probably not. Probably has more to do with the fact that changing the gear box in this style requires downtime.
This post was edited on 7/27/17 at 3:22 pm
Posted by fightin tigers
Downtown Prairieville
Member since Mar 2008
73681 posts
Posted on 7/27/17 at 3:39 pm to
quote:


I disagree. Exxon should not allow for a 3% total of older valves like that to be left in service. Is that not the reason 97% were upgraded? For safety


Not likely for safety. The valve wasn't unsafe.

They were likely upgraded to new valves because they no longer make the model when they needed new valves
Posted by JonTheTigerFan
Central, LA
Member since Nov 2003
6785 posts
Posted on 7/27/17 at 3:52 pm to
quote:

You're a fricking liar.




What exactly am I lying about? I am telling you with 100% certainty that the cause of the fire in December 2015 wasn't what you said it was. You even said they turned you around at the gate that day and never told y'all what happened. Well I didn't get turned around and saw exactly what happened.
Posted by PaperPaintball92
Fly Navy
Member since Aug 2010
5297 posts
Posted on 7/27/17 at 3:58 pm to
quote:

I don't have to explain to you how it happened


quote:

What exactly am I lying about?


quote:

saw exactly what happened.



Why can't you just explain it? If it wasn't neglect on Exxon's fault, then why are you so fast to defend the accident?

quote:

You even said they turned you around at the gate that day and never told y'all what happened


Exxon (as a company) never told us anything. You don't think people at the plant talk about this kind of stuff?
This post was edited on 7/27/17 at 4:01 pm
Posted by JonTheTigerFan
Central, LA
Member since Nov 2003
6785 posts
Posted on 7/27/17 at 4:10 pm to
quote:

Exxon (as a company) never told us anything. You don't think people at the plant talk about this kind of stuff?
.

I know they do. I'm just letting you know it was misinformation. There was no leak prior to the incident. There was no indication or warning. Luckily it happened when only operations was there and nobody was in the area when it happened.
Posted by PaperPaintball92
Fly Navy
Member since Aug 2010
5297 posts
Posted on 7/27/17 at 4:39 pm to


This post was edited on 7/27/17 at 5:14 pm
Posted by JonTheTigerFan
Central, LA
Member since Nov 2003
6785 posts
Posted on 7/27/17 at 4:44 pm to
(no message)
This post was edited on 7/27/17 at 4:48 pm
Posted by PaperPaintball92
Fly Navy
Member since Aug 2010
5297 posts
Posted on 7/27/17 at 4:47 pm to
j
This post was edited on 7/27/17 at 4:50 pm
Posted by Icansee4miles
Trolling the Tickfaw
Member since Jan 2007
29218 posts
Posted on 7/27/17 at 4:47 pm to
In a portion of the animation, the wrench was indeed being shown as used wrongly. In the portion where the operator was turning the valve, it was correct
Posted by fightin tigers
Downtown Prairieville
Member since Mar 2008
73681 posts
Posted on 7/27/17 at 5:15 pm to
What the frick do you know about using a wrench?
Posted by chalupa
Member since Jan 2011
6759 posts
Posted on 7/27/17 at 5:17 pm to
(no message)
This post was edited on 4/12/20 at 5:11 am
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