Page 1
Page 1
Started By
Message

Woodworking gurus - need help with a specific design

Posted on 1/22/25 at 5:18 pm
Posted by VanRIch
Wherever
Member since Sep 2007
11003 posts
Posted on 1/22/25 at 5:18 pm
I’m looking to make some columns like the one below. The specific feature I’m looking to do is the inset in the longest portion of the column. I have a plunge router to do this but I’d like to watch some YouTube videos on jig making to make this repeatable as I need to build at least 12 of these columns. The problem I’m running into is what to search for to find that. What’s that technique called? I’ve tried everything I can think of but nothing is pulling back anything that I’m looking for.
Plunge inset
Plunge indentation
Mission style column routing
Routing a recess
Help appreciated!
Posted by luvdoc
"Please Ignore Our Yelp Reviews"
Member since May 2005
1034 posts
Posted on 1/22/25 at 5:37 pm to
Looks like an elementary recess. You could do it with a jig that included two parallel 2x4s creating a slot to hold your workpiece underlying a rectangle frame sized to allow you to run your routers base around the inside to rout the outer shape of the recess, then just go back and forth manually to hog out the stuff in the middle
Posted by gumbo2176
Member since May 2018
17926 posts
Posted on 1/22/25 at 5:58 pm to
I take it you don't have a router table. If you had one of them with proper guides, it would be a piece of cake to do that removal and there is a simple technique you could follow to remove most all of it except squaring up the corners, and that is done with a sharp chisel.
Posted by mtcheral
BR
Member since Oct 2008
2034 posts
Posted on 1/22/25 at 6:06 pm to
Just cut out the size you want for the routes area from a long skinny piece of 1/2 inch MDF. Clamp it to the piece where you want it and get to routing. I like the previously posted idea of using some 2x4s or other pieces of wood to sit on each side of the piece for alignment. You could also attach an alignment piece to one end of the jig to keep that uniform easily as well and then setting up for each cut is fast.
Posted by ChEgrad
Member since Nov 2012
3558 posts
Posted on 1/22/25 at 6:50 pm to
You want a pattern bit and to make a pattern that fits tightly to the leg, so that you can’t mess up the positioning. Because if you can mess up the positioning, you will mess up the positioning. At least I tend to at least once.
Posted by VanRIch
Wherever
Member since Sep 2007
11003 posts
Posted on 1/22/25 at 6:54 pm to
Thanks everyone. I’ll give this all a more in depth look and see what seems best for my setup. I don’t have a router table.
Posted by 2 Jugs
Saint Amant
Member since Feb 2018
2125 posts
Posted on 1/22/25 at 8:14 pm to
You can do something like Cam does to install the table legs. Instead of using a guide bushing, you can use a pattern/flush trim bit.



Posted by WhiskeyThrottle
Weatherford Tx
Member since Nov 2017
6455 posts
Posted on 1/23/25 at 7:45 am to
I should downvote you, because now all I want to do is watch woodworking videos all day. But, the video is on point and a good idea for the OP. Now, I got some youtoobin to do today.
Posted by 2 Jugs
Saint Amant
Member since Feb 2018
2125 posts
Posted on 1/23/25 at 9:44 am to
Foureyes furniture
Shawn Boyd made this
hffcom (Mitch Rudman has some good instructional videos)
Inspire Woodworking (Jamie has lots of how-to tips)
Johnny Builds
Bourbon Moth
Plenty more out there.


Pallet woodworking below:

Dainer Made
Jesper Makes
Posted by El Segundo Guy
SE OK
Member since Aug 2014
10847 posts
Posted on 1/23/25 at 10:19 am to
Yep. A good router table (you can even build one or there are nice ones available) and a jig will do what you need.

I make end up making jigs for every single project that end up getting trashed or repurposed after the project. I take as much time as necessary to build a good jig that sets the boundaries for you and you just execute the cut.

Everything is repeatable with a jig or template.
This post was edited on 1/23/25 at 10:28 am
Posted by gumbo2176
Member since May 2018
17926 posts
Posted on 1/23/25 at 11:56 am to
quote:

A good router table (you can even build one or there are nice ones available)



I built my own when I had a nice old stand that was at a perfect height to make my own. I used 3/4 inch plywood for the table and doubled it where the router would hang from Underneath.

I then routed out a spot the depth of an aluminum plate I inserted flush to the top to secure my 3 hp Porter Cable router to and then mounted an adjustable fence I had lying around to keep things straight.

Many of my 1/2 in. shank bits do have the roller guides that make the fence a moot point. I also have a way to mount some finger boards to the table to hold my workpiece tight to the bit so they cut true.
Posted by AwgustaDawg
CSRA
Member since Jan 2023
11228 posts
Posted on 1/23/25 at 2:31 pm to
Is it tapered? Hard to tell in the picture - not that it makes any difference but it being tapered would make it slightly more difficult to do.

The cove at the top and bottom are simple straight up router jobs unless its tapered. The same is true of the reveal at the top and bottom...simple router job or a dado set in a table saw or even a flat face blade in a table saw and a series of cuts.

Is there a deeper recess around the edges of the faces are is it the same depth? Hard to tell in the picture but again only makes it a little harder. If it is not a simple jog and pattern cutting bit will easily do the job....remove about 1/8 of an inch at a time. If you want to save some time drill a series of holes with a forstner bit and remove the material with a router....or remover part of the recess with a circular saw or even a table saw and remove the rest with a router bit. Will be fairly easy to do. Will take some time anyway you do it. If it is tapered it is going to be harder.
Posted by VanRIch
Wherever
Member since Sep 2007
11003 posts
Posted on 1/24/25 at 11:16 am to
Not sure if the pic is of a tapered one but I do not want a tapered one anyway. I’ll be doing a straight leg.
Posted by idlewatcher
Planet Arium
Member since Jan 2012
86537 posts
Posted on 1/24/25 at 12:41 pm to
Get one of your boys with a CNC to make you a template and then use your plunge router. Solved.

first pageprev pagePage 1 of 1Next pagelast page
refresh

Back to top
logoFollow TigerDroppings for LSU Football News
Follow us on X, Facebook and Instagram to get the latest updates on LSU Football and Recruiting.

FacebookXInstagram