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Wire size to detached shed ~250’ from house panel?

Posted on 5/8/22 at 8:53 pm
Posted by poochie
Houma, la
Member since Apr 2007
6179 posts
Posted on 5/8/22 at 8:53 pm
Want to run power to my shed, it’s about 250’ from the panel to the shed. Would then put a small panel box in the shed. Would like to have 220 for a welding machine but not necessary if it’s a lot more than a regular circuit (I can use a generator for the rare instances I weld).

Thanks
Posted by Unobtanium
Baton Rouge
Member since Nov 2009
1592 posts
Posted on 5/8/22 at 10:14 pm to
Here's a Voltage Drop Calculator from Southwire.

The more thought and planning you put into what loads you want to power at your remote shed, the better the results will be.

And if you haven't bought wire/cable lately, sit down before you look at prices.
Posted by LSUtigerME
Walker, LA
Member since Oct 2012
3789 posts
Posted on 5/8/22 at 10:38 pm to
quote:

Want to run power to my shed, it’s about 250’ from the panel to the shed. Would then put a small panel box in the shed. Would like to have 220 for a welding machine but not necessary if it’s a lot more than a regular circuit (I can use a generator for the rare instances I weld).


What else will be in the shed? The 220 welder will require 40-50A, and 250’ is a long run.

If you don’t need the 220, that reduces your cost, and if smaller circuits that will as well.

Are you using direct burial or conduit?
Posted by Jon A thon
Member since May 2019
1625 posts
Posted on 5/9/22 at 7:27 am to
quote:

If you don’t need the 220, that reduces your cost, and if smaller circuits that will as well.


Isn't it all about the amp draw, not really the voltage when it comes to wire sizing? So does 220 really make a difference if the total amps required to the sub panel stay the same? Obviously that wouldn't be the case if he doesn't include the welding machine, but just pointing out that a 220 circuit itself shouldn't make it much more expensive. This seems to be the case when I had a 220 circuit added to my garage along with a few 110 circuits.
Posted by poochie
Houma, la
Member since Apr 2007
6179 posts
Posted on 5/9/22 at 8:06 am to
Either direct burial or conduit, whichever makes more sense ($).

At minimum a few LED lights and the capability to run a table saw or planer along with a vacuum.
Posted by Tbooux
Member since Oct 2011
1680 posts
Posted on 5/9/22 at 12:29 pm to
Go to electrical supply house and buy direct burial Alumnium wire. based on the load calc previously posted. Will be significantly cheaper than copper and you can buy it by the foot. make sure to measure and get enough to go up into each panel.
Posted by LSUtigerME
Walker, LA
Member since Oct 2012
3789 posts
Posted on 5/9/22 at 1:55 pm to
quote:

Isn't it all about the amp draw, not really the voltage when it comes to wire sizing? So does 220 really make a difference if the total amps required to the sub panel stay the same?

Correct. However, 220V requires another conductor and obviously the welder is the biggest amp draw. Without that, he could have the entire shed just be a 20A branch circuit.

Direct burial will probably be cheapest. Even if in conduit, it would have to be wet rated cable.
Posted by poochie
Houma, la
Member since Apr 2007
6179 posts
Posted on 5/9/22 at 2:07 pm to
quote:

Go to electrical supply house and buy direct burial Alumnium wire. based on the load calc previously posted. Will be significantly cheaper than copper and you can buy it by the foot. make sure to measure and get enough to go up into each panel.


is there concern betwen aluminum wire and copper wire? i thought it was a no-no to use both in the same system?
Posted by notsince98
KC, MO
Member since Oct 2012
17952 posts
Posted on 5/9/22 at 2:35 pm to
There can be issues. gotta check all the components being used. You definitely dont want aluminum and copper to be touching each other anywhere.
Posted by CAD703X
Liberty Island
Member since Jul 2008
77940 posts
Posted on 5/9/22 at 5:16 pm to
quote:

Want to run power to my shed, it’s about 250’ from the panel to the shed. Would then put a small panel box in the shed. Would like to have 220 for a welding machine but not necessary if it’s a lot more than a regular circuit (I can use a generator for the rare instances I weld).


i dont need a 220 but otherwise i'm in the same boat so following this thread with interest.

shed is 'pre-wired' with outlets, a light and a lightswitch but not connected to the house

i didn't catch that on the inspection. just popped my head in and flipped the light and assumed the breaker was off.
Posted by LSUtigerME
Walker, LA
Member since Oct 2012
3789 posts
Posted on 5/9/22 at 6:41 pm to
I’m not going to hijack the thread, but maybe point it in the same direction as myself and CAD…

Keeping with the welder requirements: Based on the voltage drop for OP at 250’, 240V, 50A minimum, he’s going to need a 4 AWG copper wire.

If OP wanted to evaluate prices, what kind of wire would he need?

My understanding it needs to be 4 wires, two conductors, neutral, and ground.

If it’s direct burial, UF-B? Can you get 4 AWG UF-B?

If it’s in conduit, THWN and a bare copper ground? SEU? My issue with THWN is that it MUST be in conduit, so where he tied into his house and into the shed, it has to be in conduit all the way to the panel (vs loose in wall or in attic).

What size conduit? Does it need to be S/80 or is S/40 fine?

Does he need a separate ground rod in the shed for the detached panel? My understanding is yes, particularly if metal shed, but the panel is not bonded.
Posted by poochie
Houma, la
Member since Apr 2007
6179 posts
Posted on 5/9/22 at 8:30 pm to
I’ve consulted an electrician friend and he recommends 2-2-2-8. I’ve found 2-2-2-4 aluminum that woody work. He said the voltage drop for 240v at 50 amps would be down to 233 volts. I can live with that.
Posted by LSUtigerME
Walker, LA
Member since Oct 2012
3789 posts
Posted on 5/9/22 at 9:23 pm to
quote:

I’ve found 2-2-2-4 aluminum that woody work.

What kind of wire? UF-B or something else?
Posted by SouthernInsanity
Shadows of Death Valley
Member since Nov 2012
18716 posts
Posted on 5/10/22 at 12:58 pm to
quote:

shed is 'pre-wired' with outlets, a light and a lightswitch but not connected to the house 


Then where do the wire go.... into a breaker box or disconnect??
Posted by poochie
Houma, la
Member since Apr 2007
6179 posts
Posted on 5/11/22 at 6:48 am to
That’s weird… crap Why would that be?

Both panels are inside.

Eta: it looks like it can be run in conduit inside….
This post was edited on 5/11/22 at 7:00 am
Posted by notsince98
KC, MO
Member since Oct 2012
17952 posts
Posted on 5/11/22 at 10:56 am to
quote:

My understanding it needs to be 4 wires, two conductors, neutral, and ground.


These unattached structures would likely be considered separate services. As such, you wouldn't run a ground (you can if you want). You would install a grounding electrode system (ground rod with a bonding jumper is likely adequate) at the unattached building and provide a neutral-ground bond at the service entrance disconnect in the unattached building.
This post was edited on 5/11/22 at 10:57 am
Posted by poochie
Houma, la
Member since Apr 2007
6179 posts
Posted on 5/11/22 at 12:38 pm to
quote:

These unattached structures would likely be considered separate services. As such, you wouldn't run a ground (you can if you want). You would install a grounding electrode system (ground rod with a bonding jumper is likely adequate) at the unattached building and provide a neutral-ground bond at the service entrance disconnect in the unattached building.


Thanks for the comment. I’ve seen comments online both ways.


On the URD issue, I can conduit or bury 99% of the path. Is it possible to splice with an approved material for that last 1% to snake it from my attic, through the wall, to my main panel?
Posted by notsince98
KC, MO
Member since Oct 2012
17952 posts
Posted on 5/11/22 at 1:07 pm to
quote:

Thanks for the comment. I’ve seen comments online both ways.


On the URD issue, I can conduit or bury 99% of the path. Is it possible to splice with an approved material for that last 1% to snake it from my attic, through the wall, to my main panel?


Splicing isn't usually the best method. If you can find some kind of waterproof, gasketed enclosure with a terminal strip on the inside, that might be a better choice. You'd bring in your direct buried cable, land it on the terminals, then land the indoor rated cable on the opposite terminals and away you go.

If you do go the splice route, heat-shrink weatherproof type kits are highly recommended.
Posted by poochie
Houma, la
Member since Apr 2007
6179 posts
Posted on 5/11/22 at 1:33 pm to
That’s more what I meant, terminating within a box.
Posted by LSUtigerME
Walker, LA
Member since Oct 2012
3789 posts
Posted on 5/11/22 at 5:43 pm to
I think the key is the terminal strips since you’ll have such different size wires of different materials.

My plan is to run conduit the full way to the panel in shop, and to a box on the house side. I’ll probably just pull some #4 copper THWN wire and convert to 4/3 NM-B at the house J-box to the house subpanel. I only have about a 70ft run panel to panel.
This post was edited on 5/12/22 at 8:41 am
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