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How to waterproof fill a 1.25" hole in boat console???

Posted on 11/30/13 at 12:58 pm
Posted by Neauxla
New Orleans
Member since Feb 2008
34498 posts
Posted on 11/30/13 at 12:58 pm
So I had to drill a 1.25" hole int he top of my console to run the GPS wires. I tried filling the hole w/ fiberglass mesh tape and 5200 but the 5200 just dripped down the wires into the console.

Any suggestions?
Posted by oleyeller
Vols, Bitch
Member since Oct 2012
32604 posts
Posted on 11/30/13 at 1:02 pm to
flexseal
Posted by Neauxla
New Orleans
Member since Feb 2008
34498 posts
Posted on 11/30/13 at 1:07 pm to
Don't think that will work with a hole that big and 3 wires running through it.
Posted by Drop4Loss
Birds Eye Of Deaf Valley
Member since Oct 2007
3967 posts
Posted on 11/30/13 at 1:08 pm to
Metal "clamshell" from west marine or jus fiberglass over it
Posted by eng08
Member since Jan 2013
6009 posts
Posted on 11/30/13 at 1:08 pm to

You can use fiberglass tape, wet it thoroughly and apply it on the backing before you stick it up there.

Get some plastic wrap/visqueen and duct tape it in place or use cardboard or wood to prop it up and make a backing under the hole. You use the plastic so the cardboard or wood does not permanently bond.

Let that set overnight.

Then use some fiberglass filler and fill in the hole once the cloth tape is hardened on the backside. Don't fill it all the way up if you want to throw on gel coat to make it look nice.

If you do gel coat, get some plastic (good visqueen is great) and tape one side down good. Throw on the gel coat then pull the plastic over the hole and pull it tight. Tape the other side. The plastic will help smooth out the top surface to create less work sanding to blend it in smoothly.

Also, It will need to be above 60 degrees to cure it all properly, so you can wait till spring or a nice warm day, use floodlights up close (2-3 feet) to push it to harden, or put it in a heated shop to do it today.
Posted by Neauxla
New Orleans
Member since Feb 2008
34498 posts
Posted on 11/30/13 at 1:11 pm to
Do I not need the seal to be flexible since I'm running my GPS wires through this hole?
Posted by eng08
Member since Jan 2013
6009 posts
Posted on 11/30/13 at 1:14 pm to
Fix the hole totally.

then go buy a clamshell thing or a "waterproof" thru-console wire jack with rubber seals from west marine.

Drill new hole of proper size to install new through console wire fitting.

Success.
Posted by Neauxla
New Orleans
Member since Feb 2008
34498 posts
Posted on 11/30/13 at 1:17 pm to
I hope that 1.25" is a standard size so I can just use the hole I drilled yesterday.
Posted by eng08
Member since Jan 2013
6009 posts
Posted on 11/30/13 at 1:31 pm to
Possibly.
Posted by Hammertime
Will trade dowsing rod for titties
Member since Jan 2012
43031 posts
Posted on 11/30/13 at 2:20 pm to
rubber grommet that you can cut a hole in
Posted by Grassy1
Member since Oct 2009
7330 posts
Posted on 11/30/13 at 3:32 pm to
Guess you got your HDS7 in?

I've only got to use mine for one weekend (3 days fishing) and really liked it.

I just put a combo Standard Mapping card and a bestgps hotspots fishing card on my Christmas list.

Posted by fishfighter
RIP
Member since Apr 2008
40026 posts
Posted on 11/30/13 at 4:06 pm to
quote:

then go buy a clamshell thing or a "waterproof" thru-console wire jack with rubber seals from west marine.


This.
Posted by ToulatownTiger
Louisiana
Member since Oct 2012
4597 posts
Posted on 11/30/13 at 10:44 pm to
quote:

Flex seal

Only appropriate response
Posted by KingRanch
The Ranch
Member since Mar 2012
61758 posts
Posted on 12/1/13 at 8:51 am to
Just seeing this thread, you didn't disappoint with the first post.

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