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Question about Galvanized Steel vs. Aluminum Wall Panels

Posted on 3/3/19 at 10:31 am
Posted by abitaman6363
Baton Rouge
Member since Oct 2008
445 posts
Posted on 3/3/19 at 10:31 am
I have a commercial kitchen project under construction and need to make a choice on material a long interior hallway. On the hallway walls we plan to have (i) 6 in. baseboard, (ii) metal panels up to 3-4 ft. and then (iii) laminate wood planks above.

Couple of questions:

1) Pricing. We priced out 20 gauge galvanized steel panels at $1.40 per sq. ft. How do aluminum panels typically compare?

2) Quality. Would there be a reason to go with one of these materials over the other? I imagine the most that will be impacting the metal panels are carts that our clients will be pushing between our storage facilities and the kitchens.

3) Patterns. Can both galvanized steel and alumnimum be patterned (e.g. with swirl patterns)? How much more cost does doing this usually add?

Posted by Martini
Near Athens
Member since Mar 2005
48853 posts
Posted on 3/3/19 at 10:39 am to
Aluminum will be twice as much. For durability use FRP panels.

Also check the health code on both of those.

Both will get scarred up.
Posted by abitaman6363
Baton Rouge
Member since Oct 2008
445 posts
Posted on 3/3/19 at 10:45 am to
Great - just what I needed to know. Thanks.
Posted by dbbuilder79
Overton NV
Member since Dec 2010
4151 posts
Posted on 3/3/19 at 11:15 am to
Galvanized steel will start to get a patina on it (rust) over time as well. It won't dent as easily as aluminum, so it matters what look you are going for in the long run
Posted by abitaman6363
Baton Rouge
Member since Oct 2008
445 posts
Posted on 3/3/19 at 11:36 am to
Do you think rust would be an issue even in an interior space?
Posted by CHEDBALLZ
South Central LA
Member since Dec 2009
21933 posts
Posted on 3/3/19 at 11:40 am to
You wont have have any problems with galvanized steel rusting in an air conditioned place. I highly doubt it will get a "patina" as well.
Posted by The Mick
Member since Oct 2010
43143 posts
Posted on 3/3/19 at 11:42 am to
Galvanized is cheaper in price and against corrosion/rust but still would do the trick I’m sure.
Posted by keks tadpole
Yellow Leaf Creek
Member since Feb 2017
7580 posts
Posted on 3/3/19 at 11:49 am to
If sheets are corrugated, you may need to run a 1x (or wider) horizontal where the sheets and planks meet to cover the exposed edge of metal. Galv corr sheets are a good arch look. I assume it's not in a prep area. You prob already know only stainless steel, ftp or tile is NSF.
Posted by abitaman6363
Baton Rouge
Member since Oct 2008
445 posts
Posted on 3/3/19 at 11:55 am to
quote:

I assume it's not in a prep area. You prob already know only stainless steel, ftp or tile is NSF.


No. Just a hallway between our kitchens. Each kitchen has its own door and so no food prep happens in the areas where there'll be galvanized steel.

Posted by DeltaTigerDelta
Member since Jan 2017
11301 posts
Posted on 3/3/19 at 1:27 pm to
You may want to consider stucco embossed for a “pattern” or even galvalume but plain aluminum would be very expensive.
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