re: Does Solo 401k make sense for me?

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Looks like I could set this up fairly easily through Vanguard where our IRAs are. I'm a simple portfolio guy, so I will only have 2-3 funds in the plan.

Account service fees
We charge $20 a year for each Vanguard fund held in a Vanguard Individual 401(k) account. The fee may be waived in certain circumstances.

Account setup & maintenance
There's no fee to establish an account.
For one-participant plans, annual filing of Form 5500 is required once the plan's assets reach $250,000 at the end of your plan year or you terminate your plan. We'll provide you with information each year to help you complete the form.

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I have an LLC and set up my i401(k) through Vanguard. Very easy actually and not expensive. I already had other Vanguard accounts too.