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HVAC Maintenance Tips - Hard Start + Solid State Contactor

Posted on 6/21/21 at 10:09 pm
Posted by bapple
Capital City
Member since Oct 2010
12189 posts
Posted on 6/21/21 at 10:09 pm
I just wanted to put this out as a PSA to anyone with A/C servicing coming up.

My previous homeowners were notoriously cheap and neglected this house in certain areas, in particular the A/C units. I have two 3-ton units, an American Standard (2003) and a Rheem (2012). Both were struggling to keep the house cool with the weather starting to crank up. I bought the house last September so I haven't really endured a full summer in here yet.

I had an HVAC tech come clean the coils and check refrigerant recently. Both units had inches of dirt and leaves (some worms and weeds growing for good measure) that were choking out the compressors. After a cleaning and topping off refrigerant, the units are humming now and my house feels like the arctic tundra.

I made two upgrades to increase longevity that I figured I would share with other home DIY-ers. I replaced the old pitted contactors with a solid-state units from Emerson and also added an Amrad Easy Start hard start unit as well.

The Emerson Sureswitch replaces a standard contactor and can survive 4-5 times the number of cycles. If you have bug problems or pitting in your contactor and don't want to have to replace it every few years, this will last a long time:

https://climate.emerson.com/en-us/shop/1/white-rodgers-sureswitch?fetchFacets=true#facet:&partsFacet:&facetLimit:&productBeginIndex:0&partsBeginIndex:0&orderBy:2&partsOrderBy:&pageView:list&minPrice:&maxPrice:&pageSize:&



The Amrad Easy Start is a hard start kit designed to reduce the duration of inrush current upon startup by getting the compressor up to speed much quicker. The initial jolt of inrush current can sometimes be seen in your house when the lights flicker upon startup. Over time these jolts on the compressor can take a toll since the heat in the windings can wear the unit out quicker. The hard start capacitor is only in the start circuit for a fraction of a second and then disconnects once the compressor is up to speed. Don't buy something cheap though - only buy a high quality unit. Make sure to get one with a potential relay rather than a thermistor. I've seen other people suggest the 5-2-1 kit, which is also a good option.

https://amradmanufacturing.com/products/turbo-easy-start-5/



Just thought I'd share my recent findings with the H&G board.
Posted by CrawDude
Baton Rouge
Member since Apr 2019
5692 posts
Posted on 6/21/21 at 10:59 pm to
Good info on the solid state contactor - first I’ve heard of them, and I’ve not seen them discussed on HVAC forums I peruse. I’ll follow up on them.

I installed a AmRad hard start capacitor in my unit about 6 months, along with a AmRad run capacitor, about 6 months ago. The hard start capacitor is an easy DYI install, particularly if installed with a AmRad run capacitor.
Posted by Adam4848
LA
Member since Apr 2006
19657 posts
Posted on 6/23/21 at 4:40 am to
Good info. I actually just had my contactor changed out on our older unit.
Posted by terd ferguson
Darren Wilson Fan Club President
Member since Aug 2007
113873 posts
Posted on 6/23/21 at 6:17 am to
Where did you buy the Amrad capacitors?
Posted by bapple
Capital City
Member since Oct 2010
12189 posts
Posted on 6/23/21 at 6:38 am to
I ordered the easy start kits from HVAC wholesale direct. Just searched duck duck go and that was one of the first that popped up. Quick shipping and good prices though.
Posted by tiger91
In my own little world
Member since Nov 2005
39968 posts
Posted on 6/23/21 at 6:59 am to
The blinking just started after our last ac maintenance — called the guy to ask about it and he mentioned adding a hard start.

What price am I looking at?
Posted by bapple
Capital City
Member since Oct 2010
12189 posts
Posted on 6/23/21 at 8:34 am to
About $50 and requires hooking up two wires. Pretty straightforward. There are videos on YouTube but the directions that come with the unit are adequate.
Posted by slapahoe
USA
Member since Sep 2009
7475 posts
Posted on 6/23/21 at 9:09 am to
N/M
I'm thinking of a soft start to lower amps.
This post was edited on 6/23/21 at 9:19 am
Posted by Major Dutch Schaefer
Location: Classified
Member since Nov 2011
38151 posts
Posted on 6/23/21 at 9:30 am to
quote:


I installed a AmRad hard start capacitor in my unit about 6 months, along with a AmRad run capacitor, about 6 months ago. The hard start capacitor is an easy DYI install, particularly if installed with a AmRad run capacitor.


I just had two new units installed, would you recommend adding this? If so, where did you get yours?
Posted by bapple
Capital City
Member since Oct 2010
12189 posts
Posted on 6/23/21 at 10:03 am to
quote:

I'm thinking of a soft start to lower amps.


That was my original intention. The unit would dim the lights every time it kicked on. Consulted my HVAC buddy and he suggested a hard start kit instead. Both kits do similar things - the soft starter lowers starting current (LRA) by slowly powering the compressor, whereas the hard start kit reduces the amount of time that the compressor sees locked-rotor amps by getting the compressor to full speed quicker. The biggest difference is price - $50 for a quality hard start kit and $400-$500 for a soft starter module.

As for WPBtiger, if I installed brand new units I’d probably install soft starters instead. On older units I’m just trying to squeeze some extra life out of them so hard start for mine. The soft starters are electronic but should increase the longevity of your units in a similar manner. Emerson makes a unit called the SecureStart that has many other beneficial protections for your compressor. Pricey but great for long term protection:

LINK

EDIT: This Micro Air Easy Start unit is also super popular and is a bit cheaper than the Emerson unit:

LINK

The entire driver behind this rabbit hole I entered was reducing the impact of the starting current on a generator powering my house. By reducing the starting current of your compressor you can actually run a home AC unit on a portable generator if sized properly. Most people think you can’t run home HVAC with one but you can with the right equipment. A hard start kit or soft starter can both accomplish this.
This post was edited on 6/23/21 at 10:14 am
Posted by Double J18
MAGA-AMERICA FIRST
Member since Oct 2020
700 posts
Posted on 6/23/21 at 1:21 pm to
Great info....Thanks for passing this on.


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