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re: The tune-up thread
Posted on 8/20/14 at 8:45 pm to Clames
Posted on 8/20/14 at 8:45 pm to Clames
No telling what's gonna happen, but it can't hurt. I am going to run the clean and wash cycles with regular dino and then Amsoil after that. I am hoping to save enough money after all of this to get an oil bypass kit
Posted on 8/20/14 at 9:20 pm to Hammertime
Alright, so I had class today, but I was able to get the shocks and bump stops done afterwards. I was dragging arse, so it took me three hours. If your truck is new and you haven't ever done it, you should be able to do it in the same amount of time. The ride is like night and day compared to the old ones. I also cranked up the torsion bars and it still feels like budda
I started off with the rear because my engine was hot and it was also the easiest. I just backed up onto some ramps to get a little space and went at it. You can do it on the ground if you want. The first thing I did was to load up all of the nuts with PB Blaster and waited about 20 minutes. After that, I dropped the spare tire. This gives you much more room to get the top bolt on the driver's side out.
Here you can see how easy it is to access the passenger side rear shock. Just unbolt it and take it out. In the second pic, the bolt was turned in there and I couldnt pull it out. I just put the nut back on there so I couldn't mess up the bolt
In this picture, you can see how much room taking out the spare tire gives you. The second picture shows you that the top bolt on the driver's side isn't the easiest to get to, but you shouldn't have much trouble. I used a ratchet on the bolt because it was a PITA moving it on the nut side
When I was putting them back in, I rubbed grease on the metal bushing part so it would be a little easier to slide it. After I got the bolt in, I made sure to put blue Loctite on it. I put blue Loctite on every bolt except the front top one because it had a lock nut.
This is a pic of it all back together. I left the green straps on so the shock wouldn't fully extend. By doing that, you don't have to push it up as far and can slide it in easier. Cut the green straps after all of the bolts are in and tightened down. I dunno how much I tightened them down, but I used an 18" breaker bar, so a lot.
After that came the fronts, which was a little bit more tough. I loosened the top nut almost all of the way off, and then undid the bottom bolt.
Once again I put the shock back in the reverse of the way I took it out....top nut first, but not all of the way tight.
I put the bottom bolt in facing the front of the truck because it is much easier to get in that way. This will be the hardest and most frustrating part of the whole deal. The bottom tabs are more than likely bent smaller from tightening down on the old shock. Bilstein also seems to have bigger bottom mounts than other manufacturers, but only by a count hair, and just enough to make it aggravating. Then, getting it lined up just enough for the bolt to fit through will drive you nuts.
Here you can see how I rigged it up on the driver's side. I attached a cum-a-long to the bottom bracket and the torsion bar crossmember so I could open it up more. There was absolutely no way that the bottom of the shock was going into the mount, so I had to do this. Worked like a charm
Once you get that bottom mount bolt in, you take your 17mm ratcheting wrench and put it over the nut. On Bilstein I have ever put in on, the shaft spins and you can't turn the lock nut. To fix this, they square off the top of it so you can get a 7mm open-ended wrench on there. Hold the shaft still and tighten down the nut.
There you go. Pretty easy other than the bottom bolt thing. If I was hustling, I could've had it done in 45 minutes, but plan for a solid 3 hours if you do it. Just remember to put Loctite on all of the bolts
I also had to replace my bump stops because they were falling apart on one side, and completely fell off on the other. I thought it was weird, but they are made of foam not rubber. Poly ones can be bought anywhere, but they are hard as frick when you hit them, and I didn't want that.
It is as simple as unbolting one bolt, cleaning up the underside of the mount, lining up the tab and bolt, and tightening the nut down. I did it when I had the shocks off, and it took 5 minutes per side.
Here is the only thing that needs to be unscrewed
I started off with the rear because my engine was hot and it was also the easiest. I just backed up onto some ramps to get a little space and went at it. You can do it on the ground if you want. The first thing I did was to load up all of the nuts with PB Blaster and waited about 20 minutes. After that, I dropped the spare tire. This gives you much more room to get the top bolt on the driver's side out.
Here you can see how easy it is to access the passenger side rear shock. Just unbolt it and take it out. In the second pic, the bolt was turned in there and I couldnt pull it out. I just put the nut back on there so I couldn't mess up the bolt
In this picture, you can see how much room taking out the spare tire gives you. The second picture shows you that the top bolt on the driver's side isn't the easiest to get to, but you shouldn't have much trouble. I used a ratchet on the bolt because it was a PITA moving it on the nut side
When I was putting them back in, I rubbed grease on the metal bushing part so it would be a little easier to slide it. After I got the bolt in, I made sure to put blue Loctite on it. I put blue Loctite on every bolt except the front top one because it had a lock nut.
This is a pic of it all back together. I left the green straps on so the shock wouldn't fully extend. By doing that, you don't have to push it up as far and can slide it in easier. Cut the green straps after all of the bolts are in and tightened down. I dunno how much I tightened them down, but I used an 18" breaker bar, so a lot.
After that came the fronts, which was a little bit more tough. I loosened the top nut almost all of the way off, and then undid the bottom bolt.
Once again I put the shock back in the reverse of the way I took it out....top nut first, but not all of the way tight.
I put the bottom bolt in facing the front of the truck because it is much easier to get in that way. This will be the hardest and most frustrating part of the whole deal. The bottom tabs are more than likely bent smaller from tightening down on the old shock. Bilstein also seems to have bigger bottom mounts than other manufacturers, but only by a count hair, and just enough to make it aggravating. Then, getting it lined up just enough for the bolt to fit through will drive you nuts.
Here you can see how I rigged it up on the driver's side. I attached a cum-a-long to the bottom bracket and the torsion bar crossmember so I could open it up more. There was absolutely no way that the bottom of the shock was going into the mount, so I had to do this. Worked like a charm
Once you get that bottom mount bolt in, you take your 17mm ratcheting wrench and put it over the nut. On Bilstein I have ever put in on, the shaft spins and you can't turn the lock nut. To fix this, they square off the top of it so you can get a 7mm open-ended wrench on there. Hold the shaft still and tighten down the nut.
There you go. Pretty easy other than the bottom bolt thing. If I was hustling, I could've had it done in 45 minutes, but plan for a solid 3 hours if you do it. Just remember to put Loctite on all of the bolts
I also had to replace my bump stops because they were falling apart on one side, and completely fell off on the other. I thought it was weird, but they are made of foam not rubber. Poly ones can be bought anywhere, but they are hard as frick when you hit them, and I didn't want that.
It is as simple as unbolting one bolt, cleaning up the underside of the mount, lining up the tab and bolt, and tightening the nut down. I did it when I had the shocks off, and it took 5 minutes per side.
Here is the only thing that needs to be unscrewed
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