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re: Anyone ever stick welded aluminum? (Boat repair/patchwork)

Posted on 3/27/19 at 12:55 pm to
Posted by TheDrunkenTigah
Baton Rouge
Member since Aug 2011
17377 posts
Posted on 3/27/19 at 12:55 pm to
Couple things:

For that kind of patch you're gonna want to use marine 5200 as a sealant.

Two, I wouldn't feel comfortable with screws there that could vibrate loose. Use stainless nuts, bolts, and lock washers just long enough to get a good grip. With regular steel hardware you are gonna have corrosion issues in aluminum.

eta: it's probably a good thing you didn't try to weld that. You would have either burned through and been really pissed or it wouldn't have made a good bond and popped right off first time out. I wouldn't braze it either with an area that will flex, that's the one downfall of brazing is it can be brittle if not done just right. Sealant and fasteners are gonna be the best bet there.
This post was edited on 3/27/19 at 12:58 pm
Posted by JusTrollin
Member since Oct 2016
234 posts
Posted on 3/27/19 at 1:01 pm to
I would use aluminum rivets because stainless steel ones will corrode the aluminum over time.
The other option is to use stainless through bolts and use tef gel & plastic washers to prevent the corrosion.
Posted by finchmeister08
Member since Mar 2011
35974 posts
Posted on 3/27/19 at 1:02 pm to
quote:

marine 5200


he's going with flex seal.

why can't i tell my old man anything?
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