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Jon boat repair : Rivets

Posted on 2/20/15 at 9:28 pm
Posted by Polar Pop
Member since Feb 2012
10749 posts
Posted on 2/20/15 at 9:28 pm
I am slowly refurbishing this 1542 Duracraft.

I need to replace the transom wood. This is the original wood, so it is a little rotten after almost 30 years.

The top cap is all welded, the knee brace just had 4 bolts to remove, and the bitch is the bottom bracket/shelf holding it up. It is riveted on with 5 solid "buck" aircraft rivets and it is obviously below the waterline.

As much as I hate to do it, I am going to have to drill these rivets out so I can get the bracket out to replace the wood.

I have been reading on re-fastening everything, and it looks like my choices are 1/4" closed end blind rivets or truss head machine screws with washers and lock nuts (5200 applied to either application). I have also read of people using stainless carriage bolts with washers and lock nuts.

What is the best way to go about this? I wouldnt be worried about it if it wasnt below the waterline.

I am leaning towards the machine screws coated in 5200 with washers and lock nuts.

I am just afraid that if the hole is not perfect due to the drillout, that new rivets would not get a great seal and leak even slightly.

Green bracket at the bottom of the wood



Hard to see, but they are the rivets closest to the bottom

Posted by eng08
Member since Jan 2013
5997 posts
Posted on 2/20/15 at 9:35 pm to
Can you drill out the inside rivets and when they are loose tap them out the back? That way the outside of the boat should not have a larger hole.

You can always add washers to the inside of the rivet or a plate.
Posted by Nascar Fan
Columbia La.
Member since Jul 2011
18574 posts
Posted on 2/20/15 at 9:36 pm to
Have it welded back
Posted by Polar Pop
Member since Feb 2012
10749 posts
Posted on 2/20/15 at 9:38 pm to
I think I might be able to keep it clean if I use a step bit or just use a 3/16 then gradually move up until the rivet head pops off.

I just wonder if the machine bolts will actually be stronger and a better option than going back in with pop rivets?
Posted by hogdaddy
Krotz Springs
Member since Feb 2010
5153 posts
Posted on 2/20/15 at 9:39 pm to
Yep, I would used SS machine screws coated in 5200 with washers and lock nuts. Also would used marine plywood for the transom.
Posted by Drop4Loss
Birds Eye Of Deaf Valley
Member since Oct 2007
3871 posts
Posted on 2/20/15 at 9:40 pm to
Yea ole rivet tin boats are tough to deal with.

Because of the tapered head Id prolly go with carriage bolts,ny lock nuts and a splash of 5200.

Because its a small tin boat, upward water pressure is minimal, because of weight of boat.

Id geaux with whats easiest/cheapest

Plus the larger surface area, head of a carriage bolt will give ya more strength
This post was edited on 2/20/15 at 9:43 pm
Posted by Polar Pop
Member since Feb 2012
10749 posts
Posted on 2/20/15 at 9:42 pm to
quote:

Have it welded back


I am going to look into this.

quote:

hogdaddy


Definately going with marine grade plywood and I am going to give it a little spar urethane.

I dont want to go broke restoring this boat, but I definately want it done correctly so I dont have to worry on the water.
Posted by Polar Pop
Member since Feb 2012
10749 posts
Posted on 2/20/15 at 9:46 pm to
quote:

Because of the tapered head Id prolly go with carriage bolts,ny lock nuts and a splash of 5200.


Can you elaborate a little on this? I am just not familiar with carriage bolts in this setting.

What would be the benefit of them over the machine screws?
Posted by Drop4Loss
Birds Eye Of Deaf Valley
Member since Oct 2007
3871 posts
Posted on 2/20/15 at 9:51 pm to
Machine screws have a "flat" head, carriage bolts have a rounded head, less water resistance, against flowing water

LINK
This post was edited on 2/20/15 at 9:53 pm
Posted by Shexter
Prairieville
Member since Feb 2014
13887 posts
Posted on 2/20/15 at 9:53 pm to
Who is a source for Marine plywood in Baton Rouge?
Posted by hogdaddy
Krotz Springs
Member since Feb 2010
5153 posts
Posted on 2/20/15 at 10:03 pm to
In New Orleans i'd get it at Lowes or Homedepot.
Posted by Hammertime
Will trade dowsing rod for titties
Member since Jan 2012
43030 posts
Posted on 2/20/15 at 11:13 pm to
If you're gonna use screws or bolts, use plumber's goop. I'd personally get it welded though
Posted by Polar Pop
Member since Feb 2012
10749 posts
Posted on 2/20/15 at 11:23 pm to
Would they just weld the holes closed in the transom then weld that bracket back on?

Im not against getting it welded, I just know its not cheap to get someone to crank up a tig machine.
Posted by Nascar Fan
Columbia La.
Member since Jul 2011
18574 posts
Posted on 2/21/15 at 12:37 am to
quote:

Would they just weld the holes closed in the transom then weld that bracket back on?

That's what I'd have them do cause I hate fricking rivets
Posted by dpark
Northeast LA
Member since Feb 2011
941 posts
Posted on 2/21/15 at 4:46 am to
I have a 70's model 14 ft duracraft I use for yoyoing, frogging, etc. last year it started popping rivets really bad. I used SS carriage bolts with flat washer, silicone, and lock nut. Also replaced the transom using the same method. I've ran yoyo's twice and went jugging a few times without any problems.
This post was edited on 2/21/15 at 4:48 am
Posted by fishfighter
RIP
Member since Apr 2008
40026 posts
Posted on 2/21/15 at 5:39 am to
Don't use SS. Dissimilar metal's are asking for corrosion.

Read this. LINK

If it were me, I would grind off the heads of the rivets and punch them out. Just the ones at the top of the knee and transom. Leave the bottom knee rivets in place. Just pry the knee away from the transom to replace the plywood. Then bolt back with brass nuts, washers and bolts and a dab of 5200.

Or have it weld back up.
Posted by mack the knife
EBR
Member since Oct 2012
4185 posts
Posted on 2/21/15 at 7:01 am to
quote:

fishfighter


I was just going to say the exact same
Posted by Hangover Haven
Metry
Member since Oct 2013
26611 posts
Posted on 2/21/15 at 7:18 am to
My uncle and I hunted out of a '59 Duracraft for years. It was a 14' narrow flat perfect for getting around trees to our spot.. It was rated for a 10 hp, we had a 20 on it. We basically wore it out... We could only do so many weld repairs from running over cypress knees...

It was a piece of shite, but we had some of the best times ever hunting and fishing out of that thing....
This post was edited on 2/21/15 at 7:24 am
Posted by dpark
Northeast LA
Member since Feb 2011
941 posts
Posted on 2/21/15 at 7:59 am to
Well crap guess I need to remove and do over. Learn something new every day
Posted by eng08
Member since Jan 2013
5997 posts
Posted on 2/21/15 at 8:16 am to
That's why I suggested using the rivets instead of machine screws.

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