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Duramax owners...help!

Posted on 10/21/15 at 10:04 am
Posted by NASA_ISS_Tiger
Huntsville, Al via Sulphur, LA
Member since Sep 2005
7983 posts
Posted on 10/21/15 at 10:04 am
I have a 2003 Duramax (LB7). It's currently hard to start and sometimes losing prime over night requiring about 5-10 pumps on the hand primer. The Wix filter is relatively new but not brand new (probably less than a year old, but I'm not 100% sure).

I read the multitudes of posts on the diesel forums regarding the fuel heater electrical connector o-ring failure resulting in a leak. I dried that off last night and primed up the system. There was a glistening of fuel from that connector...not really even a weep, but definitely not dry.

Do the OB Duramax owners think this is enough to cause the system to lose prime over night?
Posted by Run up middle
DeRidder
Member since Oct 2012
1411 posts
Posted on 10/21/15 at 11:13 am to
Check the o ring under the primer pump itself. Had same problem with mine and eventually died and wouldn't crank at all. Luckily was at tractor dealer and was able to find similar o ring in there shop. Put it on and not a problem since.
Posted by tigerinthebueche
Member since Oct 2010
36791 posts
Posted on 10/21/15 at 12:29 pm to
Fuel filter housing probably leaking. Mine (06) went out at 200,000+ miles. Was told it is/was common on older models. Under $200.00 to get the whole thing replaced and fixed.
Posted by tigerinthebueche
Member since Oct 2010
36791 posts
Posted on 10/21/15 at 12:30 pm to
quote:

the o ring under the primer pump itself.



i like your solution better
Posted by NASA_ISS_Tiger
Huntsville, Al via Sulphur, LA
Member since Sep 2005
7983 posts
Posted on 10/21/15 at 12:51 pm to
Yeah talked with a diesel mechanic up here and I'm gonna go buy the rebuild kit at the local store (only $24) and let him rebuild that housing (seals). He informed me too that little bit of weepage was enough to cause what I was experiencing.

I'd do the work myself but I'm still recovering from hand surgery on my dominant hand...so $200 will be well spent on that.
Posted by bayoudude
Member since Dec 2007
24958 posts
Posted on 10/21/15 at 1:21 pm to
I had a 2008 duramax for 4 years and experienced a similar problem. It turned out to be a cracked water in fuel sensor in the bottom of my fuel filter that was allowing air into the system and creating the hard starting. I also had some glow plug failures that would cause hard to start scenarios. Merchant automotive sold a solid billet plug that replaced the fuel sensor for much cheaper than a replacement sensor.
Posted by NASA_ISS_Tiger
Huntsville, Al via Sulphur, LA
Member since Sep 2005
7983 posts
Posted on 10/21/15 at 2:05 pm to
quote:

I had a 2008 duramax for 4 years and experienced a similar problem. It turned out to be a cracked water in fuel sensor in the bottom of my fuel filter that was allowing air into the system and creating the hard starting. I also had some glow plug failures that would cause hard to start scenarios. Merchant automotive sold a solid billet plug that replaced the fuel sensor for much cheaper than a replacement sensor.


Yeah I'd go that route too...especially since I'm seeing the WIF doesn't work a lot of times.
Posted by Pepperidge
Slidell
Member since Apr 2011
4314 posts
Posted on 10/21/15 at 6:10 pm to
cracked WIF most likely...but could be the filter head needing a rebuild.

I would NOT recommend the use of Wix filters on a Dmax...Seriously!

The Factory filters are the best for this application.

Plastic fuel filters(Wix/Napa)could be your problem as well...they have been known to leak air and or crack.
Posted by 300HOGSLAYER
south of I10
Member since Nov 2014
312 posts
Posted on 10/21/15 at 8:38 pm to
Replace the filter housing assembly and don't look back it has a new filter and wif sensor already on it, get the universal assembly with the adjustable fuel fittings and replace the lines also I have replaced a truck load of these over the years.
Wix makes a good filter but they are too small and don't last as long (they plug up faster) than the a/c delco filter.
Posted by Sea Hoss
North Alabama
Member since Jul 2013
852 posts
Posted on 10/21/15 at 9:00 pm to
Rebuild the fuel filter housing assembly and then install an adapter for the Cat 2 micron filters and your problem is solved. Get rid of that crap WIF sensor! I've got an '04 and have been running mine like this for a long time. The 2 micron filter will help your injectors to last longer as well!
Posted by 3deadtrolls
lafayette
Member since Jan 2014
5718 posts
Posted on 10/22/15 at 12:02 am to
Agreed on the filters. I always used factory brand, or Racor (who I believe makes the factory filter) when I had a Duramax.
Posted by plazadweller
South Georgia
Member since Jul 2011
11453 posts
Posted on 10/22/15 at 7:12 am to
Check the O-ring. If that isn't the problem, your fuel filter housing is the problem. Common problem in the Duramax. Mine was $500 to repair.
Posted by NASA_ISS_Tiger
Huntsville, Al via Sulphur, LA
Member since Sep 2005
7983 posts
Posted on 11/3/15 at 3:19 pm to
Where do you get Racor filters? Online distributor?
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