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Weird outboard problem

Posted on 9/6/19 at 11:33 pm
Posted by Hammertime
Will trade dowsing rod for titties
Member since Jan 2012
43030 posts
Posted on 9/6/19 at 11:33 pm
Long story short, my 55hr Etec ran fine for a few hours straight, knocked quietly for 15 minutes after idling for 30 minutes, ran fine again for 10 minutes, and then just died. No alarms or indication anything was wrong. No engine problems on gauges, and I was watching them. Haven't been able to start it since. It basically seems like the kill switch lanyard isn't plugged in. I may have pulled it sort of off while riding in the boat, but since I've reset it, it hasn't run.

I changed fuel filters (no water or contamination in fuel), plugs (gapped and indexed), checked everything over, and it all seemed like it should be running. Sounds like it should be running too....but it isn't.

Brought it to the shop. Shop calls and tells me oil was contaminated somehow, and ONLY one cylinder got the oil/water mixture in it, and that cylinder has low compression (I didn't check it before towing it to the shop). I can see the oil container in the boat, and hadn't put any in from the time it was running until the time it stopped. There wasn't any visible water in it. Checked the oil at my house, and it doesn't have water in it. Oil container has no way of water from the bilge getting in it, because it is too high.

Basically have no idea how water would've gotten in the oil, and can't fathom how it would've just affected only one cylinder. Now the shop wants to send it off to get machined and rebuild the thing before figuring out why it won't run. Something doesn't sound right to me. I am planning on going over there hopefully Monday afternoon to do some investigating, but should I consider bringing it to a second shop?
Posted by NewIberiaHaircut
Lafayette
Member since May 2013
11531 posts
Posted on 9/6/19 at 11:57 pm to
I'm assuming they checked the EMM? How is the injector on the down cylinder? Is it working properly?
Posted by omegaman66
greenwell springs
Member since Oct 2007
22770 posts
Posted on 9/7/19 at 12:01 am to
Good luck. Is the spark plug even grtting spark. Always check that.

Verify compression yourself.

Bad oil in one cylinder sounds like BS, but I am not a mechanic.

Maybe oil is mixed seperately for each cylinder?

people are going to ask the year and make of the motor.
Posted by Hammertime
Will trade dowsing rod for titties
Member since Jan 2012
43030 posts
Posted on 9/7/19 at 12:43 am to
quote:

NewIberiaHaircut
Got the call while I was at a job site today, so I didn't have too much time to inquire
quote:

people are going to ask the year and make of the motor
2012 Etec 115ho

Every cylinder was firing when I changed the plugs
This post was edited on 9/7/19 at 12:44 am
Posted by weisertiger
Lake Charles, LA
Member since Sep 2007
2479 posts
Posted on 9/7/19 at 5:20 am to
Did they say which cylinder?
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
66763 posts
Posted on 9/7/19 at 6:20 am to
What is more likely is that the pisser didnt have the correct orifice in it and the emm cooked itself to death.

That's very easy to diagnose though. Read up on the etech owners group message board. There ain't an etech problem out there they havent seen yet.
Posted by dawg23
Baton Rouge, La
Member since Jul 2011
5065 posts
Posted on 9/7/19 at 6:59 am to
quote:

No alarms or indication anything was wrong. No engine problems on gauges

I changed fuel filters (no water or contamination in fuel), plugs (gapped and indexed),
Shop calls and tells me oil was contaminated somehow, and ONLY one cylinder got the oil/water mixture in it, and that cylinder has low compression

Checked the oil at my house, and it doesn't have water in it. Oil container has no way of water from the bilge getting in it, because it is too high.

Now the shop wants to send it off to get machined and rebuild the thing before figuring out why it won't run. Something doesn't sound right to me. I am planning on going over there hopefully Monday afternoon to do some investigating, but should I consider bringing it to a second shop?


Downshift is the engine expert. But I'm like you - no alarms is odd.

Water in only one cylinder -- leaking gasket or cracked head ?

What shop has the engine ?

I had a few cylinders bored/oversize pistons installed over the years. Never had any luck with longevity. Maybe technology has improved a lot since "the old days."

If you don't trust the shop, I'd definitely get a second opinion. As you know, engines ain't cheap.
Posted by Jopete
New Iberia
Member since Apr 2019
373 posts
Posted on 9/7/19 at 7:16 am to
i'd get a second opinion, from what you have posted it doesn't add up.

just like anything else, there are good shops and bad shops.
This post was edited on 9/7/19 at 7:17 am
Posted by fishfighter
RIP
Member since Apr 2008
40026 posts
Posted on 9/7/19 at 7:25 am to
quote:

Basically have no idea how water would've gotten in the oil, and can't fathom how it would've just affected only one cylinder.


It happens all the time. Moisture can build up in the tank. Every 2 stroke motor I blew up had only one cylinder wiped out.

Also a out of adjusted Carb will burn a cylinder by starving it for fuel and oil.
Posted by Hammertime
Will trade dowsing rod for titties
Member since Jan 2012
43030 posts
Posted on 9/7/19 at 9:20 am to
Highest engine temp that I saw that day was maybe 182, but it was at 155-170ish most of the time. I was watching the gauges like a hawk since it was the first time I ran it
quote:

leaking gasket or cracked head ?
That's what I thought too, but it only has 55 easy hours on it, and engine temps were fine
quote:

Moisture can build up in the tank
From what I was told, this only affected one out of the four cylinders
quote:

Also a out of adjusted Carb will burn a cylinder by starving it for fuel and oil
A computer is running the show on this thing
This post was edited on 9/7/19 at 9:22 am
Posted by highcotton2
Alabama
Member since Feb 2010
9378 posts
Posted on 9/7/19 at 9:43 am to
quote:

Shop calls and tells me oil was contaminated somehow, and ONLY one cylinder got the oil/water mixture in it, and that cylinder has low compression


Not familiar with that particular engine but does it use o-rings to seal to the head or a regular gasket?
Posted by Hammertime
Will trade dowsing rod for titties
Member since Jan 2012
43030 posts
Posted on 9/7/19 at 10:23 am to
When he said it needed a rebuild, he said it had gaskets
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
66763 posts
Posted on 9/7/19 at 11:10 am to
At only 55 hours it's possible it wasnt primed correctly or had moisture in one of the lines and wasnt primed out. Certainly a possibility. Did you bring it to hammond? I cant speak for any other shops but the evinrude dealer in hammond knows their shite.
Posted by Hammertime
Will trade dowsing rod for titties
Member since Jan 2012
43030 posts
Posted on 9/7/19 at 12:00 pm to
Shop closer to me, but I'm not gonna name them until I get to check things out in person. I am hoping to get done with a job early on Monday, and head over there to try and figure out how the hell:

1) water got in the oil
2) it only went in one cylinder
3) if it actually needs a rebuild
4) the compression test numbers
Posted by LSU Neil
Springfield
Member since Feb 2007
2487 posts
Posted on 9/7/19 at 12:02 pm to
Friends dad went thru powerhead after powerhead on Etec to finally find out the factory was setting the ecu for synthetic oil or some crap but he burned up four or five just like yours
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
66763 posts
Posted on 9/7/19 at 12:11 pm to
Yea that's cool, just make sure it's someone reputable with etechs. They are not complex engines but they do have nuances different from any other 2 stroke. An optimax guy is liable to have a hard time with one.

Posted by cgrand
HAMMOND
Member since Oct 2009
38620 posts
Posted on 9/7/19 at 12:29 pm to
yes
bring it to the etec shop in Hammond for a second opinion
Posted by omegaman66
greenwell springs
Member since Oct 2007
22770 posts
Posted on 9/7/19 at 4:21 pm to
quote:

Friends dad went thru powerhead after powerhead on Etec to finally find out the factory was setting the ecu for synthetic oil or some crap but he burned up four or five just like yours


And that would be my concern. Fixing the failure may not be addressing the cause of the failure. So it could easily repeat over and over again.
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
66763 posts
Posted on 9/7/19 at 6:51 pm to
Something like that is inexcusable. Theres a tag on the oil tank stating the engine is programmed for xd100 synthetic, and it's a readily checked parameter on the computer for a dealer. That's hardly the fault of the engine, that's an incompetent service department issue.

These days you need to have a person with the appropriate software and appropriate reputation to work on engines. They all have ECMs and sensors everywhere.
Posted by Hammertime
Will trade dowsing rod for titties
Member since Jan 2012
43030 posts
Posted on 9/7/19 at 6:56 pm to
My oil tank is in a compartment at the port side stern. No notation was on it, but the guy I bought it from gave me a 3gal container full of evinrude oil in a clear jug w/o a label. Same oil he'd been using before he sold me the boat
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