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Any Chevrolet mechanics on here? (2500HD 6.6)

Posted on 12/10/17 at 9:47 pm
Posted by FelicianaTigerfan
Comanche County
Member since Aug 2009
26059 posts
Posted on 12/10/17 at 9:47 pm
Having 2 issues currently. One I believ to be expensive and will need a mechanic. The other I should be able to do myself

The bad. I developed a coolant leak recently. I was able to find where it’s comibg out between the block and transmission. A little research and it seems there is some plate there that can get torque cracks in it and leak coolant. Would make sense because it started around the same time I was dragging some heavy materials out on the farm that required some jerking and snatching. I’m curious if anyone has heard of this or experienced it and what kind of repair bill I’m looking at. The parts don’t seem to be expensive but it requires dropping the transmission so I’m anticipating mostly labor cost.

Second issue is HVAC. Can’t get air to blow anywhere except the dash vents. Initially thought the switch went out and bought the cluster off eBay prematurely. Apparently it’s a “blend door actuator”? Seems everything I read showed people having theirs stuck defrost only where mine is no defrost. Could that be the issue?

TIA



Posted by bgoodwin
Cullman, Al
Member since Sep 2011
589 posts
Posted on 12/10/17 at 10:31 pm to
LINK /

We used a kit and instructions from here to repair my son's truck HVAC. Top-notch.
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
66763 posts
Posted on 12/11/17 at 5:10 am to
My blend door actuator went out this weekend.

It is up by the top of the gas pedal behind a piece of plastic duct. The duct comes off really easy, and you can manually turn the gear on the blend door to put the dampener in the position you want. Mines now stuck in defrost until I get the motivation to replace it.
Posted by FelicianaTigerfan
Comanche County
Member since Aug 2009
26059 posts
Posted on 12/11/17 at 6:20 am to
Yea that’s kinda my plan as well.
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
66763 posts
Posted on 12/11/17 at 7:02 am to
Just make sure the selector is in the spot you want. When you get the damper where you want it, unplug the actuator and tie the damper in place. Otherwise it will try to cycle every time you turn the ignition on and get screwed up again.
Posted by Yewkindewit
Near Birmingham, Alabama
Member since Apr 2012
19997 posts
Posted on 12/11/17 at 8:15 am to
PITA to reach a couple of screws for blend door actuator replacement in GMCs but doable with just a slight bit of cursing. Take the old one apart, clean the copper contacts in there and keep for a spare.
Posted by FelicianaTigerfan
Comanche County
Member since Aug 2009
26059 posts
Posted on 12/11/17 at 8:22 am to
Replacement is only like $30. If I’m gonna do all that then I’ll just replace it
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
66763 posts
Posted on 12/11/17 at 8:52 am to
Go look at where it is. Unless you’re a 3 year old girl it’s gonna be a bitch to change. You gotta be a contortionist just to put your eyes on it.
Posted by Sparetime
Lookin down at La
Member since Sep 2014
867 posts
Posted on 12/12/17 at 12:30 am to
First look up on the firewall for a leak at the heater outlets. Should be two heater hoses that are known to fail after normal wear and tear to be sure. Hopefully this is it because it is cheap and easy.

Crank it. Remove coolant jug cap, if you see bubbles then you are unfortunately looking at head gasket or warp. 6.6l common problem especially if back of block.
Posted by Pepperidge
Slidell
Member since Apr 2011
4311 posts
Posted on 12/12/17 at 8:35 pm to
quote:

Crank it. Remove coolant jug cap, if you see bubbles then you are unfortunately looking at head gasket or warp. 6.6l common problem especially if back of block.


head gaskets were only common issue on 01 LB7 due to torque specs were too low from the factory.

coolant pressurization isn't always head gaskets on the 01-04 LB7's If injectors have been replaced prior it could be the injector cups leaking due to not being sealed properly during the injector replacement..

or if it is heavily modified and run at high boost the cups can actually be forced up and cause leakage. SoCal diesel makes billet injector hold downs just for this purpose

It's tough to nail down a cause without tear down.

ETA: OP never did state what year truck he has...that would help some.
This post was edited on 12/12/17 at 8:38 pm
Posted by FelicianaTigerfan
Comanche County
Member since Aug 2009
26059 posts
Posted on 12/12/17 at 8:41 pm to
Sorry Just noticed that. It’s an 09 200k Miles
Posted by Tridentds
Sugar Land
Member since Aug 2011
20282 posts
Posted on 12/12/17 at 8:53 pm to
quote:

. Apparently it’s a “blend door actuator”? Seems everything I read showed people having theirs stuck defrost only where mine is no defrost. Could that be the issue?


Definitely could be the blend door. The primary culprit is actually easy to get to. Over the transmission hump under dash. You can probably see it if you lean in on the floor. Very easy to change.
Posted by FelicianaTigerfan
Comanche County
Member since Aug 2009
26059 posts
Posted on 12/13/17 at 9:51 am to
quote:

First look up on the firewall for a leak at the heater outlets. Should be two heater hoses that are known to fail after normal wear and tear to be sure. Hopefully this is it because it is cheap and easy.


Nailed it. $430 dollar repair

Also they want $370 to replace the actuator for the defrost. Told them id do it myself
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
66763 posts
Posted on 12/13/17 at 10:19 am to
I hope you have little girl hands. I tried for about 10 minutes to get to mine the other day before I said F it and tied it up in defrost
Posted by FelicianaTigerfan
Comanche County
Member since Aug 2009
26059 posts
Posted on 12/13/17 at 11:12 am to
I 3yr old I may try and get him in there to do it
Posted by JAB528
The Mexican Ocean
Member since Jun 2012
16870 posts
Posted on 12/13/17 at 11:40 am to
The blend door is a bitch, well worth paying $370 to get it done.
Posted by FelicianaTigerfan
Comanche County
Member since Aug 2009
26059 posts
Posted on 12/13/17 at 1:32 pm to
Seriously? Damn
Posted by DownshiftAndFloorIt
Here
Member since Jan 2011
66763 posts
Posted on 12/13/17 at 1:33 pm to
Go look for. I can barely fit my head down there far enough to see it
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