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DIY aluminum insulated patio cover?

Posted on 8/2/25 at 11:07 pm
Posted by Roux57
Da Boot
Member since Jul 2021
210 posts
Posted on 8/2/25 at 11:07 pm
Anyone ever done their own aluminum patio covers coming off the fascia? I feel like it couldn’t be that hard. Just not sure where to order the materials from? Assuming you can buy them in a kit?
Posted by Guzzlingil
Baton Rouge
Member since Dec 2003
2198 posts
Posted on 8/3/25 at 6:55 am to
I ordered mine through Aluminum Specialties in BTR
Posted by bluedragon
Birmingham
Member since May 2020
8942 posts
Posted on 8/3/25 at 12:27 pm to
Not hard to do.

As long as you can figure wind up light spacing on the gauge panel used and the framing. Otherwise be prepared to hunt for blown panels and replace the entire structure after each storm.
Posted by doublecutter
Member since Oct 2003
7003 posts
Posted on 8/4/25 at 8:05 am to
A buddy of mine owns Area Vinyl Siding Materials in Walker and I know he sells patio covers to DIYs. Custom sizes and helps you figure out a material list and how to tips.

He has his daughter and son working with him and they are all a great family.
Posted by TDsngumbo
Member since Oct 2011
49105 posts
Posted on 8/4/25 at 8:11 am to
quote:

replace the entire structure after each storm.

I've had one for over ten years and it's been through a few severe thunderstorms with high winds as well as a direct hit from Ida when it was a cat 2, in addition to Hurricane Francine which brought me 60-70 mph wind gusts and it hasn't budged. If a 50mph wind hits it from the right angle though, poof.
Posted by bluedragon
Birmingham
Member since May 2020
8942 posts
Posted on 8/5/25 at 12:03 pm to
An engineered system covers all contingencies.

The gauge of the metal used in the panel determines the spacing of the framework, as does the panel design.

I argued with our engineer about frames, spacing etc. “2x4 wood does not equal rolled C channel 20 ga steel. He got permission to test the frame and panels. Sales picked up.
Posted by bayouvette
Raceland
Member since Oct 2005
5579 posts
Posted on 8/20/25 at 11:36 am to
Anyone got pics.
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