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How to cut fiberglass console to install electronics?

Posted on 6/28/14 at 4:34 pm
Posted by poochie
Houma, la
Member since Apr 2007
6179 posts
Posted on 6/28/14 at 4:34 pm
Need to install a few things into my boats console and want to be sure that I use the correct tool to prevent splintering and get a good cut. What tool should I use?
Posted by CBDTigerFan
Member since Mar 2009
2214 posts
Posted on 6/28/14 at 4:35 pm to
Dremel
Posted by eng08
Member since Jan 2013
5997 posts
Posted on 6/28/14 at 4:38 pm to
Use a Dremel, or drill with a large bit, let the blade do the work don't push hard.

Also, it will splinter and break some no matter what. You can always mix a small batch up and coat the back/edges if you desire.
Posted by hogdaddy
Krotz Springs
Member since Feb 2010
5153 posts
Posted on 6/28/14 at 4:43 pm to
Roto-Zip, if you have one, if not a jig saw and used masking tape so you wont scratch your console.
Posted by greasemonkey
Macclenny Fl aka south JAWJA
Member since Aug 2012
2764 posts
Posted on 6/28/14 at 4:49 pm to
make sure to wear eye protection and a dust mask.
Posted by QuietTiger
New Orleans
Member since Dec 2003
26256 posts
Posted on 6/28/14 at 4:51 pm to
quote:

make sure to wear eye protection and a dust mask.



A fine blade on a jig saw has done it for us, get some extra just in case. Silicone whatever you install too.
Posted by DLauw
SWLA
Member since Sep 2011
6086 posts
Posted on 6/28/14 at 4:53 pm to
Both good advice but if you use a jigsaw, get an abrasive blade not a saw blade. The blade' s edge will look more like sandpaper than saw teeth. If your cutting rectangles, cut the short sides first if you can't support the drop piece. This will minimize breakout on the final cut.

Rotozip is a badass little tool. You can also use something like a fein tool. I'm not sure what they are called (fein is a brand name).
Posted by QuietTiger
New Orleans
Member since Dec 2003
26256 posts
Posted on 6/28/14 at 4:57 pm to
quote:

You can also use something like a fein tool


We stressed on what to use twice so far and I have one of those in my shop. Except for round edges it should work well.
Posted by poochie
Houma, la
Member since Apr 2007
6179 posts
Posted on 6/28/14 at 5:00 pm to
What's the dif between dremil and rotozip?
Posted by fishfighter
RIP
Member since Apr 2008
40026 posts
Posted on 6/28/14 at 5:01 pm to
Before cutting, Make sure you have the needed space behind. Take picture of everything you plan to install and print them out real size. Move them around to get everything in the right place.

Once you do that, put down some masking tape over the area you plan to cut and make it. Best thing to cut is a hole saw. You can buy a set at Harbor Freight for $5. Make your cut, remove tape and install.

The tape keeps the gelcoat from busting up.
Posted by greasemonkey
Macclenny Fl aka south JAWJA
Member since Aug 2012
2764 posts
Posted on 6/28/14 at 5:02 pm to
Rotozip is heavier duty will last longer
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